door lock MERCEDES-BENZ ML320 1997 Complete Repair Manual

GF72.29-P-2002GH
Convenience control, function
7.4.97

MODEL
163

The convenience control allows the driver to operate the electrical

seat adjustment, the power windows, the electric vent windows, the

electric outside rearview mirror as well as the electric sliding/pop-up

roof or the electric lamella sliding roof

when the ignition is switched

off.

To achieve this, the all-activity module (AAM) (N10) switches to the

corresponding loads via the convenience relay (F1k14)

circuit 30 .

As of 12.99 the vehicle is equipped with its own convenience relay for

seat adjustment (relay 1, F2k1). In addition the status of the

convenience control via CAN is transmitted to the extended activity

module (EAM, N10/1).

Conditions for control actuation

On all-activity module (AAM) (N10) configured for

I
up

to

11.99:

The convenience actuation becomes active as soon as

D
Circuit 15 ON is recognized

When circuit 15 is switched off, the convenience actuation is

deactivated after a door is opened
Otherwise

The convenience actuation is active in the following cases:
D
Circuit 15c ON

D
A front door is open

D
The remote control key is removed, however, the doors are not

yet opened

In both cases the convenience actuation remains active for 5 min.


Switch-on condition for circuit 15c

When the remote control key is inserted into the ignition lock, circuit

15c is switched on when the key is turned out of the zero position.

Circuit 15c switches off only after the remote control key is removed

from the ignition lock

Electric seat adjustment without memory,

function

GF91.29-P-0003GH

Electric seat adjustment with memory, function
as of 12.99

GF91.29-P-0002GH

Convenience control, function
for electrical seat adjustment as of 12.99

GF91.29-P-2013GK

Power windows, function

GF72.29-P-0003GH

Power tilting/sliding roof (SR), function

GF77.20-P-0001GH

Electrically adjustable outside rearview

mirrors, function

GF88.79-P-0005GH

Electric vent windows, function

GF67.39-P-1000GH

Extended activity module,

location/purpose/design
as of 12.99

GF54.21-P-4107GK

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

AR20.00-P-1142M
Drain, pour in coolant
8.11.99

ENGINE
612.963 in MODEL 163.113

P20.20-2083-12

1
Front noise encapsulation bottom part

2
Radiator

3
Radiator drain tap

4
Siphon hose

Draining


Danger!

Risk of injury
to
fingers being jammed or

pinched
when removing, installing or aligning

hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no

body parts or limbs are within the operating

range of moving parts.

AS00.00-Z-0011-01A


Danger!
Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant

temperature is below 90 °C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A

1
Open engine hood and raise to vertical position


Have assistant secure hood.

AR88.40-P-1000GI

2
Open cap of coolant expansion reservoir

Turn cap half a turn in the anti-clockwise

direction, release pressure, and then unscrew

cap.

3
Remove front noise encapsulation bottom

part (1)

4
Attach siphon hose (4) to drain connection of

radiator

5
Drain coolant at radiator (2) on right

To do this, turn drain tap (3) at radiator (2)

into position "1" (arrow).


Disposal of coolants.

Pay attention to legal provisions or local

wastewater regulations!

Refer to Environmental Protection Catalog

issued by MBVD/PWU for locations in

Germany.

6
Clean cooling and heating system

Clean cooling and heating system in case

of impurities. See

#

Remove oil from cooling and heating system.
AR20.00-P-1250B

Pour in


Notes on coolant
All engines

AH20.00-N-2080-01A

7
Turn drain tap (3) at radiator (2) into position

"0" (arrow)

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Page 1

AR20.00-P-1142M
Drain, pour in coolant
8.11.99

ENGINE
612.963 in MODEL 163.113

P20.20-2083-12

1
Front noise encapsulation bottom part

2
Radiator

3
Radiator drain tap

4
Siphon hose

Draining


Danger!

Risk of injury
to
fingers being jammed or

pinched
when removing, installing or aligning

hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no

body parts or limbs are within the operating

range of moving parts.

AS00.00-Z-0011-01A


Danger!
Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant

temperature is below 90 °C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A

1
Open engine hood and raise to vertical position


Have assistant secure hood.

AR88.40-P-1000GI

2
Open cap of coolant expansion reservoir

Turn cap half a turn in the anti-clockwise

direction, release pressure, and then unscrew

cap.

3
Remove front noise encapsulation bottom

part (1)

4
Attach siphon hose (4) to drain connection of

radiator

5
Drain coolant at radiator (2) on right

To do this, turn drain tap (3) at radiator (2)

into position "1" (arrow).


Disposal of coolants.

Pay attention to legal provisions or local

wastewater regulations!

Refer to Environmental Protection Catalog

issued by MBVD/PWU for locations in

Germany.

6
Clean cooling and heating system

Clean cooling and heating system in case

of impurities. See

#

Remove oil from cooling and heating system.
AR20.00-P-1250B

Pour in


Notes on coolant
All engines

AH20.00-N-2080-01A

7
Turn drain tap (3) at radiator (2) into position

"0" (arrow)

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Page 1

AR72.10-P-2400GH
Removing and installing outer door handle on front door
12.2.97

MODEL
163

P72.10-0488-06

1
Handle

2
Lock cylinder guide

3
Rotating rod

4
Base

5
Base

6
Screw

7
Retaining strap

8
Bearing bracket

9
Screw

10
Screw opening

Operation no. of operation texts or of standard texts and flat rates
Division
Operation
no.
Operation text

P
727240
REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR

P
727241
REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR, WITHOUT BEARING BRACKET

P
727242
REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR, WITH BEARING BRACKET

P
727243
REPLACING OUTER DOOR HANDLE ON LEFT FRONT DOOR (INCLUDING TRANSFERING LOCKING CYLINDER)

P
727265
REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR

P
727266
REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR, WITHOUT BEARING BRACKET

P
727267
REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR, WITH BEARING BRACKET

P
727268
REPLACING OUTER DOOR HANDLE ON RIGHT FRONT DOOR (INCLUDING TRANSFERING LOCKING CYLINDER)


Removal, installation

1
Loosen screw (6)

Accessible through opening (10) on inner

side of door, loosen screw (6) max. 5 turns


*BA72.10-P-1003-01D

2
Pull off cylinder guide (2) outward to remove


Installation:
Insert rotary rod (3) into door

lock actuating mechanism

3
Pull handle (1) toward rear together with base

(4) out of bearing bracket (8)

4
Remove base (5)


Installation:
Insert base (5) into bearing

bracket (8)

5.1
Remove bearing bracket (8)

Only if bearing bracket is defective. The

bearing bracket (8) can only be removed
through the installation opening in the inner

door panel. For this purpose

#

Remove door liner on front door

AR72.10-P-1000GH

6
Install in opposite order

7
Adjust clearance between handle (1) and

actuating lever on door lock with eccentric

adjustment screw

Eccentric adjustment screw:

Accessible through opening on end of door.

Use Phillips screwdriver

8
Check for proper function

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Page 1

AF72.10-P-6003-01A
Adjusting front door lock


Front door

Number

Designation
Model 163

BA72.10-P-1004-01D
Screw on door lock
Nm
8

P72.10-2031-11

1
Remove plug for adjustment screw on front door lock

2
Press door handle inward and remove adjustment screw (1) on

door lock. Do not remove tool.

Note that door lock in right front door has left-hand thread.

P72.10-2032-01

3
Pull door handle outward approx. 1 mm and hold in this position

4
Press adjustment screw in direction of door inner paneling with attached tool and tighten

5
Release door handle

6
Observe motion of adjustment screw through access hole while pulling door handle outward

Door handle should have 1-2 mm of play (a) before the adjustment screw moves.

P72.10-2033-01

The lock opens when the door handle is pulled out approx. 15 mm (b).

7
Reinstall plug for adjustment screw on door lock

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Page 1

AR72.10-P-4011GH
Removing and installing front door lock
13.2.97

MODEL
163

P72.10-0487-06

1
Guide rail

2
Door lock

3
Screws

4
Control cable

5
Connector

M14/5
Right front door central locking

motor (not illustrated)

M14/6
Left front door central locking
motor (not illustrated)

Operation no. of operation texts or of standard texts and flat rates
Division
Operation

no.
Operation text

P
724290
REPLACING LOCK ON LEFT FRONT DOOR

P
724300
REPLACING LOCK ON RIGHT FRONT DOOR


Removal, installation

1
Remove door liner on front door

AR72.10-P-1000GH

2
Remove outer door handle on front door

AR72.10-P-2400GH

3
Remove bearing bracket for door handle

4
Pull door foil off of inner door panel

Installation:
Replace damaged foil

5
Remove window lift mechanism

guide rail (1)

6
Unscrew screws (3)

*BA72.10-P-1004-01D

7
Disconnect connector (5) on central locking

motor (M14/5 or M14/6)

8
Remove door lock (2)


Remove door lock (2) downward through

installation opening

9
Unhook control cable (4)

10
Install in opposite order


Front door

Number

Designation
Model 163

BA72.10-P-1004-01D
Screw on door lock
Nm
8

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

SI72.10-P-0001A
Service Information on adjusting front door lock
19.6.98

MODEL
163

Repairs concerning complaints about the front door not being

able to be opened after unlocking the vehicle, should be addressed in

the following manner:

1.
Adjust the door lock

2.
If attempt to adjust door lock was unsuccessful, replace door

lock.
The majority of door locks being returned under warranty for this

complaint have been found to be servicable after adjustment.

1

Adjust front door lock
If adjustment unsuccessful
#

AF72.10-P-6003-01A

Replace front door lock

AR72.10-P-4011GH

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Page 1

AR72.12-P-1010GH
Remove/install rear door liner
18.2.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P72.12-2061-09

1
Door handle cover

2
Bolt

3
Door liner
7

Assembly wedge

8
Entrance lamp

9
Bolt

4

Bowden cable

5
Inner lock

6
Clips


Remove/install

1
Open crank window

2
Remove cover for door handle (1)

3
Unscrew screw (2)

4.1
Unclip SRS panel and unscrew screw (9)

As of vehicle identification number

A145273, X708319.

5
Press door liner (3) off of bottom, front and

rear inner door panel with assembly wedge (7)

Position assembly wedge directly next to

clips

Assembly wedge

*110589035900

6
Lift door liner (3) up and out

7
Unhook control cable (4) on inner door

actuating mechanism

8
Unclip inner lock (5) on door liner (3)
9.1
Remove entrance lamp (8)
As of vehicle identification number

A145273, X708319.

10
Lay down door liner

11
Check foil and sheet metal clip nuts on inner

door panel

Replace damaged foil. Replace all clips.

12
Install in the reverse order

Assembly wedge

110 589 03 59 00

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Page 1

2001 MERCEDES-BENZ
ML320 & ML430
BUZZERS, RELAYS & TIMERS
BUZZERS, RELAYS & TIMERS LOCATION
ComponentComponent Location
Alarm Horn RelayIn left side of engine compartment, in fuse & relay
box.
Blower Motor RelayIn left side of engine compartment, in fuse & relay
box.
Central Locking (All Doors Lock Relay)In left side of engine compartment, in fuse & relay
box.
Central Locking (Left Front Door & Fuel Filler Flap
Unlock Relay)In left side of engine compartment, in fuse & relay
box.
Central Locking (Right Front Door & Rear Doors
Unlock Relay)In left side of engine compartment, in fuse & relay
box.
Central Locking (Tailgate Unlock Relay)In left side of engine compartment, in fuse & relay
box.
Circuit 15 RelayIn left side of engine compartment, in fuse & relay
box.
Circuit 15 RelayIn right front footwell fuse & relay box.
Circuit 15 Delayed RelayIn left side of engine compartment, in fuse & relay
box.
Circuit 58 RelayIn left side of engine compartment, in fuse & relay
box.
Circuit 58L Relay (W/ DRL)In left side of engine compartment, in fuse & relay
box.
Circuit 58R Relay (W/ DRL)In left side of engine compartment, in fuse & relay
box.
Circulation Pump RelayIn left side of engine compartment, in fuse & relay
box.
Convenience RelayIn left side of engine compartment, in fuse & relay
box.
Differential Lock Vacuum Pump RelayIn left side of engine compartment, in fuse & relay
box.
Engine Cooling Fan Stage 1 RelayIn left side of engine compartment, in fuse & relay
box.
ESP Stoplight Suppression RelayIn left side of engine compartment, in fuse & relay
box.
Front Foglight RelayIn left side of engine compartment, in fuse & relay
box.
Front Wiper Motor RelayIn left side of engine compartment, in fuse & relay

2001 Mercedes-Benz ML320
2001 MERCEDES-BENZ ML320 & ML430

2001 Mercedes-Benz ML320
2001 MERCEDES-BENZ ML320 & ML430
me
Saturday, October 02, 2010 3:21:17 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:21:20 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

AR68.30-P-4010GHRemove/install paneling in footwell
9.4.97

MODELS
163.113 /128 /136 /154 /157 /172 /174 /175

P68.30-2266-01

1
Door sill molding cover

2
Door seal

3
Driver-side paneling

4
Passenger side paneling

5
Bolt

6
Engine hood release lever

7
Arresting mechanism

8
Fuse and relay box cover

9
Nut

P68.30-2267-01


Remove/install

1
Remove front door sill molding cover (1)

2
Unscrew screws from door sill molding on

rocker panel

Only two front screws.

3
Pull off door seal (2) in the area of driver's

side paneling (3) or front passenger's side

paneling (4)

4
Unscrew screw (5) for engine hood release

lever (6) on A-pillar

Driver's side only.

5
Unhook engine hood cable and remove

engine hood release lever (6)

Driver's side only.

6.1
Rotate locks (7) on the cover of the fuse and

relay box (8) 1/4 revolution counterclockwise

into the vertical position

As of 09.99. Passenger side only.

7.1
Pull back cover of fuse and relay box (8)

(arrow) and remove

As of 09.99. Passenger side only.

8.1
Unscrew nut (9)

As of 09.99. Passenger side only.

9
Unclip driver's side paneling (3) and front

passenger's side paneling (4) and remove

Lift door sill molding slightly to allow

removal.

10
Install in the reverse order

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Page 1