SI47.10-P-0004A
Service Information: Procedure when tank is filled with incorrect fuel
19.12.00
MODEL
202 with ENGINE 611
MODEL
203 with ENGINE 611, 612, 646
MODEL
210 with ENGINE 611, 612, 613
MODEL
220 with ENGINE 613, 628, 648
MODEL
163 with ENGINE 612, 628
MODEL
168 with ENGINE 668
MODEL
209 with ENGINE 612
MODEL
211 with ENGINE 628, 646, 647, 648
MODEL
463 with ENGINE 612, 628
Modification notes
26.7.04
Engines have been added and procedure has been updated
Incorrect refueling of diesel-power vehicles with a common rail
injection system. Please be aware that if the customer fills the fuel
tank with the wrong type of fuel, this is the customer's fault and
cannot be submitted as a warranty claim.
If the diesel-powered vehicle with a common rail injection system has
been refueled with gasoline, follow the steps below:
1.
If the engine was not started after fuel tank is filled with the wrong
type of fuel, then emptying the fuel tank and cleaning the fuel low-
pressure lines should be enough to solve the problem.
2.
If the engine was started after fuel tank was filled with wrong type
of fuel:
On engines 611, 612, 613, 668:
-
On the rail, open the low pressure connection of the high
pressure pump return (plastic connection in area of pressure
regulator valve) and check connecting point in rail for chips.
On engine 646, 647, 648, 628:
-
Disconnect Y-distributor unit (return line HDP/Rail) at the output
and, with ignition ON, collect the fuel in a clean container. Check
fuel for metal shavings.
If the high pressure pump is not damaged and there are no metal
shavings in the injection system:
-
As in step 1, empty fuel as per the guidelines and clean the fuel
low-pressure lines. In addition to this, remove/install/replace the
high-pressure pump and fuel filter.
If metal shavings are found in the fuel
system or the high pressure pump drive is
damaged:
#
b
Engine runs rough, surges or does not start
ENGINE 611 in MODEL 203, 202, 210
ENGINE 612 in MODEL 163, 203, 210, 209
ENGINE 613 in MODEL 210, 220
ENGINE 628 in MODEL 163, 220, 211
ENGINE 646 in MODEL 203, 211
ENGINE 647 in MODEL 211
ENGINE 648 in MODEL 220, 211
ENGINE 668 in MODEL 168
ENGINE 612, 628 in MODEL 463
AF07.00-P-9000B
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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