sensor MERCEDES-BENZ ML320 1997 Complete Repair Manual

AF54.30-P-8400A
Instrument cluster indicates: Oil sensor defective, oil level below min. or oil level

above max. with engine running and at operating temperature. No DTC stored.
19.5.98

MODEL
129.0, 163.1, 202.0, 208.3 /4, 210.0 /2 /6, 220.0 /1 with ENGINE 112

MODEL
129.0, 163.1, 202.0, 208.3 /4, 210.0 /2, 220.0 /1 with ENGINE 113

Damage code
Cause
Remedy

54 201 90
Oil low, connector defective or coding error
1
Shut off engine and wait 2 min. (key

position 0)

Instrument cluster indicates oil sensor

defective, oil level below min. or oil level

above max. with engine warm and running.

No DTC stored in DTC memory!

2
Check oil level with oil dipstick

3
Check oil level on instrument cluster:

- Key in steering wheel lock position 2,

engine not running

- Wait until - - - - - - appears on

instrument cluster

- When this is displayed press the reset

button for the tripodometer twice within

1 sec. (display appears only after

expiration of a waiting time (max. 30

min.) depending on engine oil

temperature)

Oil level is at bottom mark on oil dipstick

and instrument cluster indicates:
-1L
, -
1,5L
or -2L
#
4
Add quantity of oil indicated on

instrument cluster display and repeat

test.

Oil level at upper mark on dipstick and

instrument cluster indicates either oil level

okay or -1L
, -
1,5L
, -2L

#
5
Recode instrument cluster

AF54.30-P-8600A

Problem still present
#
6
Check cable to oil sensor, oil sensor
connectors, control module and fuse

box (see wiring diagram) for good contact

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR68.10-P-1030GH
Remove/install center section of instrument panel
11.4.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P68.10-2358-06

Illustrated on Model 163 up to VIN

A289564, X754619

1
Instrument panel

2
Instrument panel center section

3
Stowage compartment

4
In-car temperature sensor

intake hose

5
Long wedge

A2
Radio

Arrows
Retaining clips


Remove/install

1
Remove radio (A2)

AR82.60-P-7502EA

2.1
Remove stowage compartment (3)

Only if present

3
Pry off top retaining clips (arrows) at center

section of instrument panel (2) out of

instrument panel (1)


Risk of cracks and fracture!

Put long wedge (5) behind center section

of instrument panel (2) on the top edges of

the opening and carefully pry off top retaining

clips (arrows).

Long wedge

*115589035900

4
Insert long wedge (5) into gap between

instrument panel center section (2) and

instrument panel (1) and pull down to rotary

switches

Long wedge

*115589035900

5
Carefully pry off bottom retaining clips

(arrows) at center section of instrument panel

(2) out of instrument panel (1)


Risk of cracks and fracture!

Long wedge

*115589035900

6.1
Pull off interior temperature sensor intake

hose (4)

Up to VIN A289564, X754619.

7
Unplug all connectors from center section of

instrument panel (2).

8.1
Separate connectors from AAC pushbutton

control module

As of VIN A289565, X754620.

9
Remove instrument panel center section (2)

10
Install in the reverse order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR68.10-P-1000GH
Removing and installing instrument panel
13.3.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P68.10-0611-09

1
Upper air outlet cover

2
Instrument panel

3
Bolts

4
Bolts

5
Left and right side air nozzles
10

Bottom section of instrument panel

11
Plug connector to instrument cluster

A1
Instrument cluster

6

Instrument cluster cover frame

7
Center air nozzle

8
Plastic screws

9
Bolts


Remove/install

1
Remove instrument panel bottom section (10)

AR68.10-P-1040GH

2
Remove A-pillar trim on left and right

AR68.30-P-4050GH

3
Remove upper section of air outlet panel (1)


Long wedge

*115589035900

4
Unscrew screws (3) from upper side of

instrument panel

5
Remove instrument cluster (A1remove

AR54.30-P-6015GH
6.1
Disconnect sun sensor connector

Only as of 01.09.01: Connector is located

behind instrument cluster

7.1
Remove Parktronic display

Only with Parktronic system (PTS), Code

220a.

AR54.65-P-0003GH
8.1
Disconnect connector from actuator motor for

air distribution flap

Only as of 01.09.01: Connector is located

at center air outlet nozzle on driver's side.

9.1
Disconnect connector from temperature sensor

Only as of 01.09.01: Connector is located

on right side of center air outlet nozzle.

10
Remove screws (9) from center of instrument

panel

11
Remove screws (4) from sides of instrument

panel

12
Remove instrument panel (2)

Danger of damaging instrument panel

when removing and installing

13
Install in the reverse order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR07.52-P-1465A
Remove/install intake air temperature sensor
16.2.99

ENGINE
604, 611.960 /961 /962, 612.961 /962 /963 /967, 613.961 /960, 628.960

P15.18-2021-11

Shown on Engine 613.961

1
Tie strap

2
Connector

3
Locking arm

4
Sealing ring

B17
Intake air temperature sensor


Remove/Install

1
Cut through cable strap (1) at locking arm (3)


Installation:
Replace tie strap.

2
Unplug plug (2) at intake air temperature

sensor (B17)

The connector secures simultaneously the

snap-in brackets of the intake air temperature

sensor (B17).

3
Unlatch intake air temperature sensor (B17)

at the mount

Press together snap-in brackets (arrows)

and detach intake air temperature sensor

(B17).


Do not unlatch or latch intake air

temperature sensor (B17) with put on plug,

otherwise the snap-in brackets will be over-

tensioned and therefore damaged.

Replace intake air temperature sensor (B17)

with defective snap-in brackets.

4
Replace seal ring (4)

5
Install in the reverse order

6
Read diagnostic trouble code memory and

erase
Stored faults possibly caused by previous

simulation or by cables disconnected in the

process of installation or testing must be

processed and erased in the DTC memories

once all work is completed.

a

Connect Hand-Held Tester (HHT) and read

out DTC memory
Engine 611 up to 6.99

See
#

AD00.00-P-2000-03A

Diagnosis Manual Diesel Engine Volume 1.2

Engine 611 as of 7.99, 611.962, 612, 613, 628

See
#

STAR DIAGNOSIS

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AUTOMATIC DIMMING INSIDE REARVIEW MIRROR, FUNCTION - GF68.49-P-0003GH
MODEL 163 as of 1.9.99 with CODE (249b) Automatic dimming inside rearview and outside rearview
mirror (driver)
Function requirements
No overvoltage or undervoltage
Term. 15R or 15 ON
Reverse gear not engaged
Interior lighting not switched on
Function
The glass of the inside rearview mirror (A67) can be electro-chromatically dimmed. The mirror glass between
the reflector and the glass cover contains a layer of electrolyte gel. The light transmission ratio of this gel
changes when a voltage is applied to it.
The light hitting the surface of the mirror is more or less reflected due to the variable of the actuation voltage.
The actuation voltage is controlled by the electronic circuitry in the inside rearview mirror. This is
accomplished depending on the ambient light and the light hitting the mirror.
The two input parameters are detected by the mirror dimming to rear sensor (A67h2) in the mirror housing
(rear) and by the mirror dimming forward sensor (A67h1) in the mirror glass of the inside rearview mirror
(A67).
The inside rearview mirror unit (A67) also acts as the master for the outside mirror dimming function
(driver's side).
CONTENTS - FUNCTION DESCRIPTION, AUTOMATIC DIMMING INSIDE REARVIEW MIRROR - GF68.49-P-0999GH
MODEL 163 as of 1.9.99 with CODE (249a) Automatic dimming inside rearview mirror
TROUBLE DIAGNOSIS
FRONT ASHTRAY DOES NOT OPEN SOFTLY OR IS STUCK - AF68.20-P-6000A
Garage door opener transmitter, location/ purpose GF68.05-P-1100A
Contents, function description of garage door opener GF68.05-P-0999A
Automatically dimming driver-side outside mirror, function GF88.79-P-2003GH
Function description, automatic dimming inside rearview mirror GF68.49-P-0003GH
Automatic dimming outside rearview mirror on driver's side, function GF88.79-P-2003GH

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:21 PMPage 5 © 2006 Mitchell Repair Information Company, LLC.

Fig. 9: Identifying Instrument Panel Components

Remove/install
1Remove instrument panel bottom
section (10) AR68.10-P-
1040GH
2Remove A-pillar trim on left and
right AR68.30-P-
4050GH
3Remove upper section of air outlet
panel (1) Long wedgeFig. 6
4Unscrew screws (3) from upper side
of instrument panel
5Remove instrument cluster (A1
remove AR54.30-P-
6015GH
6.1Disconnect sun sensor connector Only as of 01.09.01: Connector is
located behind instrument cluster
7.1Remove Parktronic display Only with Parktronic system (PTS),
Code 220a.AR54.65-P-
0003GH
8.1
Disconnect connector from actuator
Only as of 01.09.01: Connector is
located at center air outlet nozzle on

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:21 PMPage 16 © 2006 Mitchell Repair Information Company, LLC.

Fig. 10: Identifying Long Wedge (115 589 03 59 00)
REMOVE/INSTALL CENTER SECTION OF INSTRUMENT PANEL - AR68.10-P-1030GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
Illustrated on Model 163 up to VIN
A289564, X754619
motor for air distribution flapdriver's side.
9.1Disconnect connector from
temperature sensor Only as of 01.09.01: Connector is
located on right side of center air outlet
nozzle.

10Remove screws (9) from center of
instrument panel
11Remove screws (4) from sides of
instrument panel
12Remove instrument panel (2) Danger of damaging instrument panel
when removing and installing
13Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:21 PMPage 17 © 2006 Mitchell Repair Information Company, LLC.

Fig. 11: Identifying Instrument Panel Center Section Components

Remove/install
1Remove radio (A2) AR82.60-P-
7502EA
2.1Remove stowage compartment (3) Only if present
3
Pry off top retaining clips (arrows) at
center section of instrument panel (2) out
of instrument panel (1)
Risk of cracks and fracture!
Put long wedge (5) behind center
section of instrument panel (2) on the top
edges of the opening and carefully pry off
top retaining clips (arrows).

Long wedgeFig. 6
4
Insert long wedge (5) into gap between
instrument panel center section (2) and
instrument panel (1) and pull down to
rotary switches
Long wedgeFig. 6
5
Carefully pry off bottom retaining clips
(arrows) at center section of instrument
panel (2) out of instrument panel (1)
Risk of cracks and fracture!
Long wedgeFig. 6
6.1Pull off interior temperature sensor intake
hose (4) Up to VIN A289564, X754619.
7Unplug all connectors from center section

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:21 PMPage 18 © 2006 Mitchell Repair Information Company, LLC.

MODEL 163.136 /154 /172 #A as of 145273, 163.136 /154 /172 #X as of 708319, 163.113 /128 /157 /174 /175
Fig. 74: Identifying Inside Rearview Mirror, Automatic Dimming Connector & Rain Sensor

REMOVING AND INSTALLING SUN VISOR - AR68.60-P-5480GH
MODEL 163

Remove/install
1Turn inside rearview mirror (1) 90 and press
against mirror housing at side. Danger of breaking windshield. Do not
damage rain sensor (B38), if present.
2.1Disconnect automatic dimming connector (2). Only with automatically dimming inside
rearview mirror, code 249a.
3Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 73 © 2006 Mitchell Repair Information Company, LLC.

P 326K PRO.TYP W211-0037 (M113 E43)
P 326P PRO.TYP W211-0107 (M112 E32)
T 326V T1N-NAFTA-VERSUCHSFZG. L-NR.27 "L903V145"
P 327K PRO.TYP W211-0038 (OM611 DE22LA)
P 327P PRO.TYP W211-0108 (OM613 DE32LA)
T 327V T1N-NAFTA-VERSUCHSFZG. L-NR.28 "L903V146"
P 328 TELEFONKARTE D1 DEBITEL (PREISREDUZIERUNG)
P 328K GW FBM 461.328
P 328P PRO.TYP W211-0109 (OM613 DE32LA)
T 328V T1N-NAFTA-VERSUCHSFZG. L-NR.29 "L903V147"
P 329 TELEFON-VORRUESTUNG AMPS
P 329K PRO.TYP W211-0039 (OM611 DE22LA)
P 329P PRO.TYP W211-0110 (OM613 DE32LA)
T 329V T1N-NAFTA-VERSUCHSFZG. L-NR.30 "L903V148"
P 330 CD-FACH
P 330A STOFF "ARABI"
P 330K PRO.TYP W211-0040 (M113 E43)
P 330P PRO.TYP W211-0111 (OM613 DE32LA)
T 330V T1N-NAFTA-VERSUCHSFZG. L-NR.31 "L903V149"
P 331 CASSETTENFACH
P 331A STOFF "ARABI" ANTHRAZIT
P 331K PRO.TYP W211-0041 (OM612 DE27LA)
P 331P PRO.TYP W211-0112 (M113 E50)
P 332A STOFF "ARABI" PAZIFIKBLAU
P 332K PRO.TYP W211-0042 (OM612 DE27LA)
P 332P PRO.TYP W211-0113 (M113 E50)
P 333 SONDER-INSTRUMENTENTAFEL
P 333K PRO.TYP W211-0043 (OM612 DE27LA)
P 333P PRO.TYP W211-0114 (M113 E50)
P 334K PRO.TYP W211-0044 (M113 E43)
P 334P PRO.TYP W211-0115 (OM612 DE27 LA)
P 335A STOFF "ARABI" KIESEL
P 335K PRO.TYP W211-0045 (M113 E43)
P 335P PRO.TYP W211-0116 (M113 M50)
P 336 VORRUESTUNG FUER TAXAMETEREINBAU
P 336K PRO.TYP W211-0046 (M113 E43)
P 336P PRO.TYP W211-0117 (M113 E50)
P 337 TAXAMETER IM RUECKSPIEGEL INTEGRIERT
P 337K GW FBM 461.337
P 337P PRO.TYP W211-0118 (M113 E50)
P 338A STOFF "ARABI" PALMAGRAU
P 338K GW FBM 461.338
P 338P PRO.TYP W211-0119 (M113 E50)
P 339K PRO.TYP W211-0047 (M112 E32)
P 339P PRO.TYP W211-0120 (M113 E50)
P 339U VIOLAN - METALLICLACK
P 340 BREMSLEUCHTE 3. ZUSAETZLICH
P 340K PRO.TYP W211-PTT2 (WAGEN 48-68)
P 340P PRO.TYP S211 PTS1 (WAGEN 76,165-180)
P 341 BLINKLEUCHTEN ZUSAETZLICH
P 341K GW FBM 461.341
P 341O AQUAMARINBLAU - METALLICLACK
P 341P PRO.TYP S211-0076 (OM613 DE32 LA)
P 341U AQUAMARINBLAU - METALLICLACK
P 342 ANSCHLUSS FUER TAXI-DACHZEICHEN
P 342K PRO.TYP W211-0048 (OM613 DE32LA)
P 342P PRO.TYP S211-0165 (M271 E18 ML)
P 342U PAZIFIKBLAU - METALLICLACK
P 343 LUFTFILTER
P 343K PRO.TYP W211-0049 (M112 E28)
P 343P PRO.TYP S211-0166 (M112 E26)
P 344K PRO.TYP W211-0050 (M112 E26)
P 345 REGENSENSOR
P 345K PRO.TYP S211-0051 (M113 E43)
P 345P PRO.TYP S211-0168 (M112 E32)