battery MERCEDES-BENZ ML320 1997 Complete Service Manual

206
Driving systems
Te ch n ica l
data
Instruments
and controls Operation
Driving Instrument
cluster display Practical hints Car care Index
If the BAS / ESP malfunction indicator lamp ¿ comes
on continuously with the engine running, a malfunction
has been detected in either system. Only partial engine
output will be available.
If the BAS malfunctions, the brake system functions in
the usual manner, but without BAS.
If the BAS / ESP malfunction indicator lamp stays
illuminated, have the BAS or ESP checked at your
authorized Mercedes-Benz Light Truck Center as soon
as possible.
With the ABS malfunctioning, the ESP is also switched
off.
Driving the vehicle with varied size tires will cause the
wheels to rotate at different speeds, therefore the ESP
may activate (yellow ESP warning lamp v in
speedometer dial comes on). For this reason, all wheels,
including the spare wheel, must have the same tire
outside diameter. When testing the parking brake on a brake test
dynamometer, the engine must be shut off. Otherwise,
the ESP will immediately be engaged and will apply the
rear wheel brakes.
In winter operation, the maximum effectiveness of the
ESP is only achieved with Mercedes-Benz recommended
M+S rated radial-ply tires and / or snow chains.
Synchronizing ESP
If the power supply was interrupted (battery
disconnected or empty), the BAS / ESP malfunction
indicator lamp may be illuminated with the engine
running.
After driving off the BAS / ESP malfunction indicator
lamp should go out after approximately 110 - 220 yd
(100 - 200 m).

227
Contents - Practical hints
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Practical hintsFirst aid kit .....................................228
Fuses ................................................228
Electrical outlet ..............................230
Stowing things in the vehicle ......230
Hood ................................................. 231
Checking engine oil level .............233
Automatic transmission fluid level ...................................234
Engine oil consumption ................234
Coolant level ...................................234 Adding coolant ...........................235
Windshield washer/headlamp cleaning system .........................236
Windshield and
headlamp washer fluid
mixing ratio ................................237 Vehicle jack, wheel bolt
wrench and screwdriver ......... 237
Air pump ......................................... 239
Wheels ............................................ 240 Tire replacement ....................... 240
Rotating wheels ......................... 241
Spare wheel .................................... 242
Changing wheels ........................... 245
Tire inflation pressure ................. 250
Battery ............................................. 251
Jump starting ................................. 253
Towing the vehicle ........................ 255 Transmission selector lever,
manually unlocking .................. 259
Stranded vehicle ............................ 259 Exterior lamps ................................260
Headlamp assembly ................... 261
Taillamp assemblies ..................265
Adjusting headlamp aim ...............268
Remote control battery replacement .................270
Synchronizing
remote control ............................ 271
Emergency operation of sliding/pop-up roof ...................272
Emergency operation of Skyview Top ...............................273
Manual release for fuel filler flap ............................. 274
Replacing wiper blades .................275
Roof rack ......................................... 276

251
Battery
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
If a tire constantly loses air, it should be inspected for
damage.
The spare tire should be checked periodically for
condition and inflation. Spare tire will age and become
worn over time even if never used, and thus should be
inspected and replaced when necessary. Battery
Important!
Battery replacement information:
The maintenance-free battery is located in the engine
compartment.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time.
Wa r n i n g !
Do not overinflate tires. Overinflating tires can
result in sudden deflation (blowout) because they
are more likely to become punctured or damaged
by road debris, potholes etc.. Follow recommended
inflation pressures.Do not overload the tires by exceeding the specified
vehicle capacity weight (as indicated by the label
on the driver’s door latch post). Overloading the
tires can overheat them, possibly causing a
blowout.
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc..

252
Battery
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
key is in steering lock position 0. The battery must
always be securely installed when the vehicle is in
operation. During removal and installation always
protect the disconnected battery positive (+) terminal
with the cover attached to the battery.
While the engine is running the battery terminal clamps
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged. Note:
After reconnecting the battery also set the clock in
instrument cluster (see page 80), set date in trip
computer (see page 83), resynchronize the sliding / pop-
up roof (see page 272), the Skyview Top (see page 273)
and the electronic stability program (ESP) (see
page 206).
Battery recycling
Batteries contain material that can harm the
environment with improper disposal.
Large 12 Volt storage batteries contain lead.
Recycling of batteries is the preferred method of
disposal.
Many states require sellers of batteries to accept old
batteries for recycling.

253
Jump starting
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Jump starting
Important!
A discharged battery can freeze at approximately +14 °F
(–10 °C). In that case, it must be thawed out before
jumper cables are used. Attempting to jump start a
frozen battery can result in it exploding, causing
personal injury.
Jumper cable specifications:
• Minimum cable cross-section of 25 mm
2 or
approximately 2 AWG
• Maximum length of 11.5 ft. (3.5 m).
If the battery is discharged, the engine should be started
with jumper cables and the (12 V) battery of another
vehicle.
Only use 12 V battery to jump start your vehicle. Jump
starting with more powerful battery could damage the
vehicle’s electrical systems, which will not be covered
by the Mercedes-Benz Limited Warranty.
The battery is located in the engine compartment.
Wa r n i n g !
Failure to follow these directions will cause
damage to the electronic components, and can lead
to a battery explosion and severe injury or death.Never lean over batteries while connecting or jump
starting, you might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water, and seek medical help if
necessary.A battery will also produce hydrogen gas, which is
flammable and very explosive. Keep flames or
sparks away from battery, avoid improper
connection of jumper cables, smoking etc..Read all instructions before proceeding.

254
Jump starting
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Proceed as follows: 1. Position the vehicle with the charged battery so that the jumper cables will reach, but never let the
vehicles touch. Make sure the jumper cables do not
have loose or missing insulation.
2. On both vehicles: • Turn off engine and all lights and accessories,
except hazard warning flashers or work lights.
• Apply parking brake and shift selector lever to
position “P”.
Important!
3. Clamp one end of the first jumper cable to the positive (+) under hood terminal of the discharged
battery and the other end to the positive (+) terminal
of the charged battery. Make sure the cable clamps
do not touch any other metal parts.
4. Clamp one end of the second jumper cable to the grounded negative (–) terminal of the charged
battery and the final connection to the negative (–)
terminal of the discharged battery. Important!
5. Start engine of the vehicle with the charged battery and run at high idle. Make sure the cables are not
on or near pulleys, fans, or other parts that move
when the engine is started. Allow the discharged
battery to charge for a few minutes. Start engine of
the disabled vehicle in the usual manner.
6. After the engine has started, remove jumper cables by exactly reversing the above installation
sequence, starting with the last connection made
first. When removing each clamp, make sure that it
does not touch any other metal while the other end
is still attached.
Notes:
If engine does not run after several unsuccessful
starting attempts, have it checked at the nearest
authorized Mercedes-Benz Light Truck Center.
Excessive unburned fuel may damage the catalytic
converter.

270
Remote control
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Remote control battery replacement
Changing batteries
Unfold master key from holder by pressing key release
button. Pull off battery cover (1).
Change batteries, inserting new ones with (+) side
facing up.
Press battery cover onto housing until locked in place. Notes:
To assure proper operation of the remote control, push
each button. Repeat battery installation, if remote
control does not function correctly.
If the remote control does not function correctly after
repeating battery installation, the system may have to be
resynchronized, see below.

271
Remote control
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints
Car care Index
Synchronizing remote control
If the remote control does not function correctly and the
batteries are in order, the system may have to be
resynchronized.
Turn key in steering lock to position 2, then to
position 0 and remove.
Within 10 seconds, push and hold button ‹ while
pushing button Πfive times.
Release the button, and press ‹, Œ orŠ once.
Check all functions. The remote control should once
again be operational.
Note:
If it is not possible to resynchronize the remote control,
have the system checked at your authorized Mercedes-
Benz Light Truck Center. Important!
Batteries contain materials that can harm the
environment if disposed of improperly. Recycling of
batteries is the preferred method of disposal. For
disposal, please follow manufacturer’s recommendation
on battery package.
Replacement Battery:
Lithium, type CR 2025 or equivalent.

290
Technical data
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
Electrical system
We i g h t s
(see certification tag)
Model ML 320 ML 430 ML 55 AMG
Generator (alternator) 14 V / 115 A 14 V / 150 A 14 V / 150 A
S t a r te r m o to r 12 V / 1. 7 k W 12V / 1. 7 k W 12V / 1.7 k W
Battery 12V / 100 Ah 12V / 100 Ah 12V / 100 Ah
Spark plugs
Electrode gap
Tightening torque Bosch F 8 DPER
Beru 14 FGH 8 DPUR X 2
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm) Bosch F 8 DPER
Beru 14 FGH 8 DPUR X 2
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm) Bosch F 8 DPER
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm)
Roof load max. 220 lbs (100 kg)

300
Index
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care
Index
Index
AABS (Antilock brake system) ....................................... 201 LOW RANGE – ABS ..................................................202
Malfunction indicator lamp .....................................222
Adjustable steering wheel .............................................. 70 Indicator lamp ...........................................................222
Adjusting headlamp aim ...............................................268
Air conditioner refrigerant ...........................................294
Air pump .........................................................................239
Air recirculation ............................................................ 102
Airbag deactivation system ............................................ 53
Airbag OFF indicator lamp ...........................................222
Airbags .............................................................................. 56
Alarm system ............................................................. 35, 36
Anticorrosion/antifreeze .................... 181, 235, 293, 297
Antiglare night position ................................................. 71
Antilock brake system (ABS) ....................................... 201 LOW RANGE – ABS ..................................................202
Malfunction indicator lamp .....................................222
Antitheft alarm system ................................................... 35
Aquaplaning ................................................................... 178 Ashtray
Center console, front ................................................ 118
Rear passenger compartment ................................. 118
Automatic central locking ..............................................32
Automatic transmission ................................................ 165 Emergency Operation ............................................... 172
Fluid level .................................................................. 234
Selector lever position .............................................. 168
Transmission selector lever, manually unlocking 259
BBabySmart
TM airbag deactivation system ..................... 53
Self-test ......................................................................... 53
BAS (Brake assist system) ............................................ 199 Malfunction indicator lamp .....................................221
Battery .............................................................................251 Battery recycling ...................................................... 252
Charge indicator lamp ............................................. 223
Battery, remote control ................................................. 270
Block heater .................................................................... 182
Blocking of rear door windows ....................................105
Brake assist system (BAS) ............................................ 199 Malfunction indicator lamp .....................................221