wiper size MERCEDES-BENZ ML320 1997 Complete Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML320, Model: MERCEDES-BENZ ML320 1997Pages: 4133, PDF Size: 88.89 MB
Page 3201 of 4133
Danger!
Risk of explosion
from explosive gas.
Risk
of poisoning and caustic burns from
swallowing battery electrolyte.
Risk of injury
through burns to skin and eyes from battery
acid or when handling damaged lead-acid
batteries
No fire, sparks, naked flames or smoking.
Wear protective gloves, acid-resistant
clothing and safety glasses. Pour battery
electrolyte only into suitable and appropriately
marked containers.
AS54.10-Z-0001-01A
4
Remove battery
AR54.10-P-0005GH
5
Press out template (6) and adapt the size to
the correct dimensions (a, b)Determine ACTUAL dimension (a) from the
drawing.
Divide the SPECIFIED dimension (a) by the
determined ACTUAL dimension (a) and copy
the template to the original size with the
corresponding factor.
Check dimensions for both axles.
6
Cut out template
7
Cut out holes (7, 8) for engine hood hinge
studs
8
Position template in the engine hood hinge
support using the stud holes
The template is drawn for the left side.
Turn over to obtain the right side.
9
Center the engine hood hinge support on the
template using the markings (9, 10, 11)
10
Remove template
11
Drill a hole at each center punch mark (3, 4, 5)
Only drill through the 2 upper panels. Do
not drill through the reinforcement panel (3rd
panel).
*201589005100
12
Cover windshield, paint surface and adjacent
components adequately in order to avoid
damage due to welding work
Cover apertures in the body in order to
prevent flying sparks: the foam in the
instrument panel burns easily.
c
General information on repairs to body
AH60.00-N-0001-01A
Danger!
The high voltage used for arc welding
presents a lethal hazard
.
Explosion hazard
when welding in area of materials easily
inflammable.
Injury hazard
from welding
spatter and UV-light while welding.
Risk of
poisoning
when inhaling welding vapors.
Use insulating mats. Wear protective clothing,
safety glasses, and protective mask.
Remove
highly inflammable materials from the danger
zone. Use air extractor.
AS00.00-Z-0007-01A
13
Plug weld each hole
*WE58.40-Z-1005-02A
14
Plug welds should be flat and ground smooth
15
Remove covers and clean the repair area
16
Prime untreated points in the area of the
engine hood hinge support
17
Prime the underside of the reinforcement
panel of the engine hood hinge
Access to underside of engine hood hinge
support through the recess for the wiper motor.
18
Spray the underside of the reinforcement
panel of the engine hood hinge support with
wax preservative
Access to underside of engine hood hinge
support through the recess for the wiper motor.
19
Install in the reverse order
Weld spot miller
201 589 00 51 00
Workshop equipment/MB testers
(see Workshop Equipment Manual)
WE58.40-Z-1005-02A
MIG inert gas welding equipment, aluminum weldable, sold by company Wieländer & Schill
Repair products
Number
Designation
Order number
BR00.45-Z-1004-01A
MB body sealant for sealing seams (suitable for painting)
001 989 63 20
Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 3204 of 4133
3
Remove engine hood hinge on the front
passenger side
AR88.40-P-3060GH
*BR00.45-Z-1004-01A
Danger!
Risk of explosion
from explosive gas.
Risk
of poisoning and caustic burns from
swallowing battery electrolyte.
Risk of injury
through burns to skin and eyes from battery
acid or when handling damaged lead-acid
batteries
No fire, sparks, naked flames or smoking.
Wear protective gloves, acid-resistant
clothing and safety glasses. Pour battery
electrolyte only into suitable and appropriately
marked containers.
AS54.10-Z-0001-01A
4
Remove battery
AR54.10-P-0005GH
5
Remove air conditioning blower motor
AR83.30-P-5560GH
6
Print out template (6) and adapt the size to
the correct dimensions (a, b)Determine ACTUAL dimension (a) from the
drawing.
Divide the SPECIFIED dimension (a) by the
determined ACTUAL dimension (a) and copy
the template to the original size with the
corresponding factor.
Check dimensions for both axles.
7
Cut out template
8
Cut out holes (7, 8) for engine hood hinge
studs
9
Position template in the engine hood hinge
support using the stud holes
The template is drawn for the left side.
Turn over to obtain the right side.
10
Center the engine hood hinge support on the
template using the markings (9, 10, 11)
11
Remove template
12
Drill a hole at each center punch mark (3, 4, 5)
Only drill through the 2 upper panels. Do
not drill through the reinforcement panel (3rd
panel).
*201589005100
13
Cover windshield, paint surface and adjacent
components adequately in order to avoid
damage due to welding work
Cover apertures in the body in order to
prevent flying sparks: the foam in the
instrument panel burns easily.
c
General information on repairs to body
AH60.00-N-0001-01A
Danger!
The high voltage used for arc welding
presents a lethal hazard
.
Explosion hazard
when welding in area of materials easily
inflammable.
Injury hazard
from welding
spatter and UV-light while welding.
Risk of
poisoning
when inhaling welding vapors.
Use insulating mats. Wear protective clothing,
safety glasses, and protective mask.
Remove
highly inflammable materials from the danger
zone. Use air extractor.
AS00.00-Z-0007-01A
14
Plug weld each hole
*WE58.40-Z-1005-02A
15
Plug welds should be flat and ground smooth
16
Remove covers and clean the repair area
17
Prime untreated points in the area of the
engine hood hinge support
18
Prime the underside of the reinforcement
panel of the engine hood hinge
Access to underside of engine hood hinge
support through the recess for the wiper motor.
19
Spray the underside of the reinforcement
panel of the engine hood hinge support with
wax preservative
Access to underside of engine hood hinge
support through the recess for the wiper motor.
20
Install in the reverse order
Weld spot miller
201 589 00 51 00
Workshop equipment/MB testers
(see Workshop Equipment Manual)
WE58.40-Z-1005-02A
MIG inert gas welding equipment, aluminum weldable, sold by company Wieländer & Schill
Repair products
Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2