Engine light MERCEDES-BENZ ML320 2002 W163 Owner's Manual

2 Contents
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111
Basic setting –
automatic mode .......................... 112
Programming the basic
temperature setting ....................113
Special settings ...........................114
Air volume, manual ....................114
Air distribution, manual ............114
Defroster/Windows fogged up on
the inside ......................................115
Air recirculation ..........................116
Economy mode ............................117Residual engine
heat utilization ............................ 117
Switching the
automatic climate control
on and off ..................................... 118
Switching off the
rear passenger compartment
ventilation and the
rear control panel ....................... 118
Rear passenger compartment
climate control .......................... 119
Manual setting of air volume
and air distribution in the rear
passenger compartment ............ 119
Rear passenger compartment
adjustable air outlets ............... 120
Rear window defroster ..................121
Power windows .............................. 122
Rear quarter windows .................. 125
Sliding/pop-up roof ....................... 126
Interior lighting ............................. 128
Sun visors ........................................ 131
Illuminated vanity mirrors ........... 131
Interior .............................................132Storage compartments,
armrest and cup holder ........... 132
Glove box ..................................... 133
Armrest in rear bench seat .......... 136
Ashtrays .......................................... 137
Lighter ............................................. 138
Split rear seat bench ..................... 139
Easy entry/exit feature ............. 142
Rear seat head restraints .......... 143
Third row seats .............................. 144
Removable cargo floor plates ....... 147
Enlarged cargo area ....................... 149
Cargo tie-down rings ..................... 150
Hooks ............................................... 151
Partition net .................................... 151
Loading instructions ..................... 154
Cargo area cover blind .................. 155
Telephone, general ........................ 157
Cellular telephone ......................... 157
Garage door opener ....................... 158

6 Contents
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps, turn signal
lenses ...........................................300
Cleaning the parktronic system
sensors ......................................... 301
Window cleaning ........................ 301
Wiper blades ............................... 301
Light alloy wheels ......................302
Instrument cluster .....................302
Steering wheel and gear selector
lever ..............................................302
Cup holder ...................................302
Seat belts .....................................302
Headliner .....................................302
Upholstery ...................................303Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303
Technical dataSpare parts service ....................... 306
Warranty coverage ........................ 306
Identification labels ...................... 307
Layout of poly-V-belt drive ........... 308
Technical data ................................ 309
Fuels, coolants, lubricants etc. –
capacities .................................... 314
Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320
IndexIndex ................................................322

22 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29
Doors .................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate ............................................... 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ................ 37
Seats, front ........................................ 38
Manual seats ................................. 40
Power seats ................................... 41Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55
Supplemental restraint
system (SRS) ............................... 56
Emergency tensioning
retractor (ETR) ............................ 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ............... 68
Adjustable steering wheel ............... 74
Inside rear view mirror .................. 75Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111

23 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Basic setting –
automatic mode .......................... 112
Programming the basic
temperature setting ....................113
Special settings ...........................114
Air volume, manual ....................114
Air distribution, manual ............114
Defroster/Windows fogged up on
the inside ......................................115
Air recirculation ..........................116
Economy mode ............................117
Residual engine
heat utilization ............................117
Switching the
automatic climate control
on and off .....................................118
Switching off the
rear passenger compartment
ventilation and the
rear control panel .......................118
Rear passenger compartment
climate control ..........................119
Manual setting of air volume
and air distribution in the rear
passenger compartment ............119Rear passenger compartment
adjustable air outlets ............... 120
Rear window defroster ..................121
Power windows .............................. 122
Rear quarter windows .................. 125
Sliding/pop-up roof ....................... 126
Interior lighting ............................. 128
Sun visors ........................................ 131
Illuminated vanity mirrors ........... 131
Interior .............................................132
Storage compartments,
armrest and cup holder ............132
Glove box ......................................133
Armrest in rear bench seat ...........136
Ashtrays ...........................................137
Lighter ..............................................138
Split rear seat bench ......................139
Easy entry/exit feature ............. 142
Rear seat head restraints ......... 143
Third row seats .............................. 144
Removable cargo floor plates ...... 147
Enlarged cargo area ...................... 149
Cargo tie-down rings .....................150
Hooks ............................................... 151Partition net .................................... 151
Loading instructions ..................... 154
Cargo area cover blind .................. 155
Telephone, general ........................ 157
Cellular telephone ......................... 157
Garage door opener ....................... 158

25 Central locking system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Obtaining replacement keys
Your vehicle is equipped with a theft deterrent locking
system requiring a special key manufacturing process.
For security reasons, replacement keys can only be
obtained from your authorized Mercedes-Benz Light
Truck Center.
Start lock-out
Important!
Removing the key from the steering lock activates the
start lock-out. The engine cannot be started.
Turning the key in the steering lock to position 2
deactivates the start lock-out.
Note:
In case the engine cannot be started and the
messagesÁ and î are shown in the odometer
display field, the system is not operational. Contact an
authorized Mercedes-Benz Light Truck Center or call
1-800-FOR-MERCedes (in the USA), or 1-800-387-0100
(in Canada).General notes on the central locking system
If the key in the steering lock is in position 1 or 2, the
vehicle cannot be locked or unlocked with the remote
control.
If the vehicle cannot be locked or unlocked:
•Check the batteries of the remote control, see
page 292.
•Synchronize the remote control, see page 293.

33 Central locking system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Automatic central locking
The central locking switch also operates the automatic
central locking.
With the automatic central locking system activated and
the engine running, the doors and trunk are locked at
vehicle speeds of approximately 9 mph (15 km / h) or
more.
To a c ti va te :
With key in steering lock position 2 hold upper portion
of switch (1) for a minimum of 5 seconds.
To deactivate:
With key in steering lock position 2 hold lower portion
of switch (2) for a minimum of 5 seconds.
Notes:
If doors are unlocked with the central locking switch
after activating the automatic central locking, and
neither door is opened, then the doors remain unlocked
even at vehicle speeds of approximately 9 mph
(15 km / h) or more.If a door is opened from the inside at speeds of
approximately 9 mph (15 km / h) or less with the
automatic central locking activated, the door will again
be automatically locked at speeds of approximately
9 mph (15 km / h) or more.
Important!
When towing the vehicle, or with the vehicle on a
dynamometer test stand, please, note the following:
With the engine running, the vehicle doors will lock if
the left front wheel spins at vehicle speeds of
approximately 9 mph (15 km / h) or more.
To prevent vehicle door locks from locking, deactivate
the automatic central locking.
Emergency unlocking in case of accident
The doors unlock automatically a short time after an
accident in which an airbag or emergency tensioning
retractor deploys (this is intended to aid rescue and
exit). However, the key must still be in the steering lock
position 1 or 2.
Additionally the hazard warning flashers turn on
automatically and the interior lights switch on for
approximately 30 minutes.

46 Seats
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Heated seats (optional on ML 320)
The seat heater switches are located on the center
console.
The seat heaters can be switched on with the engine
running.Press switch to turn on seat heater:
1Normal seat heating mode. One indicator lamp in
the switch lights up.
2Rapid seat heating mode. Both indicator lamps in
the switch light up.
After approximately 5 minutes in the rapid seat
heating mode, the seat heater automatically
switches to normal operation and only one indicator
lamp will stay on.
Turning off seat heater:
If one indicator lamp is on, press upper half of switch.
If both indicator lamps are on, press lower half of
switch.
If left on, the seat heater automatically turns off after
approximately 20 minutes of operation.
P54.25-2036-26
12

92 Trip computer
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
To calibrate the compass:
If the vehicle was exposed to a significant magnetic
zone, such as high voltage power lines, the compass
may have to be calibrated.
Calibration of the compass should be done in an area
free of steel superstructures and power lines. All
electrical consumers (e.g. exterior lamps, climate
control, rear window defroster etc.) should be switched
off, doors and liftgate closed. Do not open or close the
roof. An open liftgate triggers the display “–––”.
1. Start and run the engine.
2. Press MODE key repeatedly until the compass
display appears in the trip computer display.
3. Press RESET key and afterwards press MODE key,
“CAL–” appears in the display.4. Press and hold RESET key for a minimum of
2 seconds, to access the calibration mode.
The display shows “CAL”.
5. Without interruption drive two full circles at a speed
between 3 mph (5 km / h) and 7 mph (10 km / h).
The message “CAL” goes out after a short time.
6. The calibration of the compass is now complete.
Note:
If “CAL” remains in the display, calibration was not
successfully completed. To recalibrate, remove key from
the steering lock. Insert key, start the vehicle and start
the calibration procedure.
We recommend that you have the compass calibrated at
a Mercedes-Benz Light Truck Center.

95 Flexible service system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Important!
The FSS indicator is not an engine oil level indicator.
See page 96 for engine oil level indicator.
Notes:
When disconnecting vehicle battery for one or more
days at a time, such days will not be counted. Any such
days not counted by the FSS can be added by your
Mercedes-Benz Light Truck Center.
The interval between services is determined by the type
of driving for which the vehicle is used. For example,
driving at extreme speeds, and cold starts combined
with short distance driving in which the engine does not
reach normal operating temperature, reduce the interval
between services.
Following a completed A or B service the Mercedes-
Benz Light Truck Center sets the counter mileage to
10 000 miles (Canada: 15 000 km).
The counter can also be set by any individual. To do so:
1. Turn the key in steering lock to position 2.
2. Immediately press button (1) twice within one
second.3. The present status for days or distance is displayed.
Within 10 seconds turn key in steering lock to
position 0.
4. Press and hold button (1), while turning key in
steering lock to position 2 again. The present status
for days or distance is displayed once more.
Continue to hold button (1).
After approximately 10 seconds a signal sounds, and
the display shows 10 000 miles (Canada: 15 000 km)
for approximately 10 seconds.
5. Release button (1).
If the FSS counter was inadvertently reset, have it
corrected at a Mercedes-Benz Light Truck Center.
Note:
However you choose to set your reference numbers, the
scheduled services as posted in the Service Booklet
must be followed to properly care for your vehicle.

96 Engine oil level indicator
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Engine oil level indicator
To check the engine oil level, park vehicle on level
ground, with engine at normal operational temperature.
Check oil level approximately 5 minutes after turning
off the engine, allowing for the oil to return to the oil
pan.
Turn the key in steering lock to position 2 and wait until
the display “––––––” appears in the odometer display
field.
Within 1 second press button (1) twice.The following messages are available:
“OIL i.O”
No oil needs to be added.
“–1.0 L”
“–1.5 L”
“–2.0 L”
Add oil according to amount displayed.
See page 255 for instructions on adding engine oil.
“OIL HI”
Do not overfill the engine.
Excessive oil must be siphoned or drained off. It could
cause damage to the engine and catalytic converter not
covered by the Mercedes-Benz Limited Warranty.
The display “––––––” flashes in the odometer display
field if a proper oil level check cannot be performed. The
engine oil level check can be repeated after a short time.
Perform the engine oil level check with the dipstick, if it
cannot be completed via the odometer display field.
Seepage255.
In this case we recommend that you have the system
checked at a Mercedes-Benz Light Truck Center.