warning MERCEDES-BENZ ML320 2002 W163 Owner's Manual

Our company and staff congratulate you on the purchase of your new Mercedes-Benz.
Your selection of our product is a demonstration of your trust in our company name. Further, it exemplifies your desire
to own an automobile that will be as easy as possible to operate and provide years of service.
Your Mercedes-Benz represents the efforts of many skilled engineers and craftsmen. To ensure your pleasure of
ownership, and for your safety and that of your passengers, we ask you to make a small investment of your time:
•Please read this manual carefully before putting it aside. Then return it to your vehicle where it will be handy for
your reference.
•Please abide by the recommendations contained in this manual. They are designed to acquaint you with the
operation of your Mercedes-Benz.
•Please abide by the warnings and cautions contained in this manual. They are designed to help improve the safety
of the vehicle operator and occupants.
We extend our best wishes for many miles of safe, pleasurable driving.
DaimlerChrysler AG

1 Contents
IntroductionProduct information .......................... 7
Roadside assistance ......................... 10
Where to find it ................................ 14
Reporting Safety Defects ................ 16Instruments and controlsInstruments and controls ............... 18
Center console .............................. 20
Overhead control panel ............... 21OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29Doors ................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate .............................................. 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ............... 37
Seats, front ....................................... 38
Manual seats ................................ 40
Power seats .................................... 41
Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55Supplemental restraint
system (SRS) ................................ 56
Emergency tensioning
retractor (ETR) ............................. 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ................ 68
Adjustable steering wheel .............. 74
Inside rear view mirror .................. 75
Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97

2 Contents
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111
Basic setting –
automatic mode .......................... 112
Programming the basic
temperature setting ....................113
Special settings ...........................114
Air volume, manual ....................114
Air distribution, manual ............114
Defroster/Windows fogged up on
the inside ......................................115
Air recirculation ..........................116
Economy mode ............................117Residual engine
heat utilization ............................ 117
Switching the
automatic climate control
on and off ..................................... 118
Switching off the
rear passenger compartment
ventilation and the
rear control panel ....................... 118
Rear passenger compartment
climate control .......................... 119
Manual setting of air volume
and air distribution in the rear
passenger compartment ............ 119
Rear passenger compartment
adjustable air outlets ............... 120
Rear window defroster ..................121
Power windows .............................. 122
Rear quarter windows .................. 125
Sliding/pop-up roof ....................... 126
Interior lighting ............................. 128
Sun visors ........................................ 131
Illuminated vanity mirrors ........... 131
Interior .............................................132Storage compartments,
armrest and cup holder ........... 132
Glove box ..................................... 133
Armrest in rear bench seat .......... 136
Ashtrays .......................................... 137
Lighter ............................................. 138
Split rear seat bench ..................... 139
Easy entry/exit feature ............. 142
Rear seat head restraints .......... 143
Third row seats .............................. 144
Removable cargo floor plates ....... 147
Enlarged cargo area ....................... 149
Cargo tie-down rings ..................... 150
Hooks ............................................... 151
Partition net .................................... 151
Loading instructions ..................... 154
Cargo area cover blind .................. 155
Telephone, general ........................ 157
Cellular telephone ......................... 157
Garage door opener ....................... 158

4 Contents
Instrument cluster displayMalfunction and
indicator lamps in
the instrument cluster .............240
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................240
Brake warning lamp .................. 241
Supplemental restraint system
(SRS) indicator lamp ..................242
Fuel reserve warning .................242Electronic stability program
(ESP) / Electronic traction
system (ETS) – warning lamp .. 243
BAS/ESP malfunction
indicator lamp ............................ 243
4-ETS malfunction
indicator lamp ............................ 243
LOW RANGE
indicator lamp ............................ 243
ABS malfunction
indicator lamp ............................ 244
Adjustable steering wheel –
indicator lamp ............................ 244
AIRBAG OFF
indicator lamp ............................ 244Seat belt warning lamp .............245
Charge indicator lamp ...............245
Low engine oil level
warning lamp ..............................246
Low engine coolant level
warning ........................................246
Low windshield and
headlamp washer system fluid
level warning lamp ....................247
Brake pad wear i
ndicator lamp ..............................247
FSS indicator ...............................247

8 Introduction
Operator’s manual
This Operator’s Manual contains a great deal of useful information. We urge you to read it carefully and familiarize
yourself with the vehicle before driving.
For your own safety and longer service life of the vehicle, we urge you to follow the instructions and warnings
contained in this manual. Ignoring them could result in damage to the vehicle or personal injury to you or others.
Vehicle damage caused by failure to follow instructions is not covered by the Mercedes-Benz Limited Warranty.
Your vehicle may have some or all of the equipment described in this manual. Therefore, you may find explanations
for optional equipment not installed in your vehicle. If you have any questions about the operation of any equipment,
your authorized Mercedes-Benz Light Truck Center will be glad to demonstrate the proper procedures.
Service and warranty information
The Service and Warranty Information Booklet contains detailed information about the warranties covering your
Mercedes-Benz, including:
•New Light Truck Limited Warranty,
•Emission System Warranty,
•Emission Performance Warranty,
•California, Maine, Massachusetts, and Vermont Emission Control System Warranty
(California, Maine, Massachusetts, and Vermont only),
•State Warranty Enforcement Laws (Lemon Laws).

14 Introduction
Where to find it
The Operator’s Manual is divided into eight sections:
• Instruments and controls: An overview of all the controls that can be operated from the driver’s seat.
•Operation: Information on the vehicle’s equipment and its operation.
•Driving: Important information on driving.
• Instrument cluster display: Indicator lamps on the instrument cluster with brief instructions.
•Practical hints: Assistance and instructions in the event of an emergency.
• Car care: Instructions on caring for your vehicle.
• Technical data: All the important technical data for your vehicle as well as consumer information such as fuels,
coolants, lubricants etc. is contained here.
•Index: Key terms to help you find a topic quickly.
Other documents may also be supplied, depending on your vehicle’s equipment.
Explanation of color used:
Warning notices for the protection of yourself and
others appear on red background.

19 Instruments and controls
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index 1Cup holder, see page 132
2Parking brake release, see page 191
3Parking brake pedal, see page 191
4Steering wheel adjustment lever, see page 74
5Headlamp washer switch, see page 104
6Exterior lamp switch, see page 97
7Cruise control switch, see page 214
8Instrument cluster, see page 82
9Hazard warning flasher switch, see page 104
10Horn (with key in steering lock position 1 or 2),
Driver airbag, see page 58
11Steering lock with ignition / starter switch, see
page 180
12Windshield wiper / washer switch, see page 105
13Voice recognition system switch (optional only for
Canada), see separate operating instructions
14Parking assist warning indicators, see page 230
15Transmission control switch– LOW RANGE mode,
see page 22716Indicator lamp for antitheft alarm system
17Front fog lamp / rear fog lamp switch, see page 103
18MCS (Optional Modular Control System), see
separate operator’s manual
19Front passenger airbag, see page 58
20Glove box (illuminated with key in steering lock
position 1 or 2)
21Cup holder, see page 132
22Storage compartment
23Electrical outlet, see page 252
24Automatic climate control switch, see page 108
Rear window defroster switch, see page 121
25Left front seat heater switch, see page 46
26Switch for rear quarter window, left, see page 125
27Switch for rear window washer /wiper, see page 106
28ESP control switch, see page 225
29Switch for rear quarter window, right, see page 125
30Right front seat heater switch, see page 46

22 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29
Doors .................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate ............................................... 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ................ 37
Seats, front ........................................ 38
Manual seats ................................. 40
Power seats ................................... 41Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55
Supplemental restraint
system (SRS) ............................... 56
Emergency tensioning
retractor (ETR) ............................ 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ............... 68
Adjustable steering wheel ............... 74
Inside rear view mirror .................. 75Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111

33 Central locking system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Automatic central locking
The central locking switch also operates the automatic
central locking.
With the automatic central locking system activated and
the engine running, the doors and trunk are locked at
vehicle speeds of approximately 9 mph (15 km / h) or
more.
To a c ti va te :
With key in steering lock position 2 hold upper portion
of switch (1) for a minimum of 5 seconds.
To deactivate:
With key in steering lock position 2 hold lower portion
of switch (2) for a minimum of 5 seconds.
Notes:
If doors are unlocked with the central locking switch
after activating the automatic central locking, and
neither door is opened, then the doors remain unlocked
even at vehicle speeds of approximately 9 mph
(15 km / h) or more.If a door is opened from the inside at speeds of
approximately 9 mph (15 km / h) or less with the
automatic central locking activated, the door will again
be automatically locked at speeds of approximately
9 mph (15 km / h) or more.
Important!
When towing the vehicle, or with the vehicle on a
dynamometer test stand, please, note the following:
With the engine running, the vehicle doors will lock if
the left front wheel spins at vehicle speeds of
approximately 9 mph (15 km / h) or more.
To prevent vehicle door locks from locking, deactivate
the automatic central locking.
Emergency unlocking in case of accident
The doors unlock automatically a short time after an
accident in which an airbag or emergency tensioning
retractor deploys (this is intended to aid rescue and
exit). However, the key must still be in the steering lock
position 1 or 2.
Additionally the hazard warning flashers turn on
automatically and the interior lights switch on for
approximately 30 minutes.

49 Restraint systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Note:
For cleaning and care of the seat belts, see page 302.
Seat belt nonusage warning system
After starting the engine, a warning sounds and the seat
belt warning lamp< remains illuminated for
approximately 6 seconds if the driver’s seat belt is not
fastened.
Wa r n i n g !
Never ride in a moving vehicle with the backrest
reclined. Sitting in an excessively reclined position
can be dangerous. You could slide under the seat
belt in a collision. If you slide under it, the belt
would apply force at the abdomen or neck. That
could cause serious or even fatal injuries. The
backrest and seat belt provide the best restraint
when the wearer is in an upright position and the
belt is properly positioned on the body.
Wa r n i n g !
Failure to wear and properly fasten and position
your seat belt greatly increases your risk of
injuries and their likely severity in an accident.
You and your passengers should always wear seat
belts.If you are ever in an accident, your injuries can be
considerably more severe without your seat belt
properly buckled. Without your seat belt buckled,
you are much more likely to hit the interior of the
vehicle or be ejected from it. You can be seriously
injured or killed.In the same crash, the possibility for injury or
death is lessened if you are wearing your seat belt.Wa r n i n g !
Never let more people ride in the vehicle than there
are seat belts available. Be sure everyone riding in
the vehicle is correctly restrained with a separate
seat belt.