open hood MERCEDES-BENZ ML320 2003 W163 User Guide

231 Practical hints
What to do if …
Warning!
G
Driving when your engine is badly overheat-
ed can cause some fluids which may have
leaked into the engine compartment to
catch fire. You could be seriously burned.
Steam from an overheated engine can cause
serious burns and can occur just by opening
the engine hood. Stay away from the engine
if you see or hear steam coming from it.
Turn off the engine, get out of the vehicle
and do not stand near the vehicle until it
cools down.Warning!
G
Do not spill antifreeze on hot engine parts.
Antifreeze contains ethylene glycol which
may burn if it comes into contact with hot
engine parts. You can be seriously burned.
!Do not ignore the coolant warning
lamps. Extended driving with the sym-
bol displayed may cause serious engine
damage not covered by the
Mercedes-Benz Limited Warranty.
Do not drive without sufficient amount
of coolant. The engine will overheat,
causing major engine damage.

249 Practical hints
Replacing bulbs
Replacing bulbs for front lamps
Replacing low beam bulbs
1Low beam halogen or Bi-Xenon* head-
lamp cover with locking tab2Electrical connector
Bi-Xenon* headlampHalogen headlamp

Switch off the lights.

Open the hood (
page 202).

Push down tab at top end of cover1
and remove.

Pull electrical connector2 off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base lo-
cates in the recess on the holder.

Clip the retainer springs.

Plug the connector2 onto the bulb.

Align headlamp cover and click into
place.
Warning!
G
Do not remove the cover1 for the Bi-Xenon
headlamp. Because of high voltage in xenon
lamps, it is dangerous to replace the bulb or
repair the lamp and its components. We rec-
o mme n d th at y o u h av e s uc h wo rk don e by a
qualified technician.

250 Practical hintsReplacing bulbsHigh beam bulbs
1High beam headlamp cover with lock-
ing tab
Switch off the lights.

Open the hood (
page 202).

Twist cover1 counterclockwise and re-
move.2Electrical connector

Pull electrical connector2 off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base lo-
cates in the recess on the holder.

Clip the retainer springs.

Plug the connector2 onto the bulb.

Align headlamp cover and click into
place.Turn signal, parking, standing and side
marker lamp bulbs
1Bulb socket

Switch off the lights.

Open the hood (
page 202).

Twist bulb socket1 counterclockwise
and pull out.

Push bulb into socket, turn counter-
clockwise and remove.

Insert new bulb in socket, push in and
twist clockwise.

Reinstall the bulb socket.


253 Practical hints
Replacing bulbs

Insert reflector from the left so that it
engages on the right.

Position tabs of cover in slots and rein-
stall cover until properly seated.
Adjusting headlamp aim
VVertical centerline
HHeadlamp mounting high, measured
from the center Correct headlamp adjustment is extremely
important. To check and readjust a head-
lamp, follow the steps described:

Park the vehicle on a level surface
25 feet (7.6 m) from a vertical test
screen or wall.

Switch the headlamps on
(page 102).
If the beam does not show a beam pattern
as indicated in the figure left, then follow
the steps below:

Open hood (
page 202).
2Headlamp vertical adjustment screw
3Headlamp vertical adjustment screw

Always turn adjustment screws2
and3 simultaneously for vertical ad-
justment until the headlamp is adjust-
ed as shown1. Turn clockwise for
upward movement and counterclock-
wise for downward movement.
Graduations:
screw2:0.50° pitch
screw3:0.67° pitch
The left and right headlamps must be ad-
justed individually.
iHigh beam adjustments simultaneous-
ly aim the low beam.
Vehicle should have a normal trunk
load.
iIf it is not possible to obtain a proper
headlamp adjustment, have the system
checked at your authorized
Mercedes-Benz Light Truck Center.

254 Practical hintsReplacing wiper blades
Replacing wiper blades
Removal
Fold the wiper arm forward.

Turn wiper blade at a right angle to wip-
er arm.
1Wiper blade
2Safety tab

Press safety tab down2.

Push wiper blade downward1 and re-
move.
Installation
Slide wiper blade into end of wiper arm
until it locks in place.
Warning!
G
For safety reasons, remove key from steer-
ing lock before replacing a wiper blade, oth-
erwise the motor could suddenly turn on and
cause injury.
!Never open the hood when the wiper
arm is folded forward.
Do not allow the wiper arms to contact
the windshield glass without a wiper
blade inserted.
Make certain that the wiper blades are
properly installed. Improperly installed
wiper blades may cause windshield
damage.
For your convenience, we recommend
that you have this work carried out by
an authorized Mercedes-Benz Light
Truck Center.

261 Practical hints
Battery
Battery
The battery is located in the engine com-
partment on the right-hand side.
Disconnecting the battery
Turn off all electrical consumers.

Open the hood (
page 202).

Disconnect the battery negative lead.

Remove the cover from the positive ter-
minal.

Disconnect the battery positive lead.
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the steering lock. Other-
wise the alternator and other electronic
components could be severely dam-
aged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
Warning!
G
With a disconnected battery

y o u w i l l n o l o n g e r b e a b l e t o t u r n t h e k e y
in the steering lock


the selector lever will remain locked in
positionP

307 Index
Headlamps
Automatic control 103
Bi-Xenon 293
Cleaning 220
Cleaning system 121
Cleaning system* 208
Refilling washer fluid 208
Switching off 51
Switching on 46
Washer fluid 290
Washer system 290
Headliner
Cleaning 221
Heated seats 91
Height adjustment
Head restraints 36, 37
Seat belts 43
Steering wheel 37
High beam flasher 47, 102
High beam headlamps
Replacing bulbs 247, 250
Switching on 102
High mounted brake lamp 248
Replacing bulbs 252Hood 202
Closing 203
Opening 202
Hooks
Loading 140
Hydroplaning 183
I
Identification labels 276
Certification label 276
Vehicle identification number
(VIN) 276
Ignition 33
Immobilizer 78
Activating 51, 78
Deactivating 78
Indicator lamp
Adjustable steering column 229
Brake pad wear 234
Coolant 230
Front fog lamps 229
Low engine oil level 229
Indicators, additional
Speedometer display 235
Infant and child restraint systems 63
Installing 67
LATCH child seat mounts 68Inflating
Spare tire 259
Information
About service and warranty 10
Button for Tele Aid* 165
Inside rear view mirror
Antiglare 119
Installing
Head restraint 92
Infant and child restraint systems 67
Wiper blades 254
Instrument cluster 24, 110, 294
Cleaning 221
Coolant temperature gauge 111
Display in the speedometer 111
Illumination 110
Lamps in 233
Outside temperature indicator 112
Instruments and controls see Cockpit 22
Integrated remote control
Canadian programming 171
Erasing memory 171
Hand-held transmitter 169
Operating 171
Rolling code programming 170

310 IndexMB Tex upholstery
Cleaning 222
MCS
Modular Control System 294
Mechanical key 242
Memory function 99, 295
Storing exterior rear view mirror
parking positions 100
Memory function* 100
Recalling positions from memory 100
Mirror
Inside rear view mirror 38
Mirrors
Activating exterior mirror parking posi-
tion 101
Adjusting 38
Automatic antiglare for rear view
mirror 119
Exterior rear view mirror 38
Storing exterior rear view mirror
parking position 101
MON 200
MON (Motor Octane Number) 295
Monitoring reach
Parktronic* 150
Multifunction display 295N
Night security illumination 104
Deactivation temporarily 104
Setting time 104
O
Occupant safety 54
Children and airbags 56
Children in the vehicle 63
Fastening the seat belt 40
Infant and child restraint systems 63
LATCH child seat mounts 68
Seat belts 40, 57
Odometer display 111
Odometer, main 25
Off-road driving
Checklist 187, 191
Crossing obstacles 190
Driving instructions off-road
driving 186
Driving through water 189
Returning 191
Rules 186
Special driving features 186
Steep terrain 187Oil
Adding 204, 205
Checking level 203
Consumption 203
Dipstick 203, 205
Filler neck 205
Viscosity 294
Oil dipstick 205
Oil level
Checking 201
One-touch gearshifting 113
Canceling gear range limit 114
Downshifting 113
Upshifting 114
Opening
Doors from the inside 86
Fuel filler flap 200
Fuel filler flap manually 244
Glove box 152
Hood 202
Liftgate 85, 87
Liftgate from inside 87
Liftgate from outside 87
Rear quarter windows 136
Side windows 135
Sliding/pop-up roof 246