headlamp MERCEDES-BENZ ML320 2003 W163 Owner's Guide

247 Practical hints
Replacing bulbs
Replacing bulbs
Safe vehicle operation depends on proper
exterior lighting and signaling. It is there-
fore essential that all bulbs and lamp as-
semblies are in good working order at all
times.
Correct headlamp adjustment is extremely
important. Have headlamps checked and
readjusted at regular intervals and when a
bulb has been replaced. See your autho-
rized Mercedes-Benz Light Truck Center
for headlamp adjustment.
Bulbs Front lamps
iIf the headlamps are fogged up on the
inside as a result of high humidity, driv-
ing the vehicle a distance should clear
out the fogging.
Lamp
Type
1
Fog lamp
H8 35 W
2
High beam
H7 (55 W)
3
Low beam
H7 (55 W)
Xenon* D2S-35 W
4
Turn signal,
parking, stand-
ing and side
marker lamp
1157 NA
(32/3 cp bulb)
5
Additional turn
signal
LED

249 Practical hints
Replacing bulbs
Replacing bulbs for front lamps
Replacing low beam bulbs
1Low beam halogen or Bi-Xenon* head-
lamp cover with locking tab2Electrical connector
Bi-Xenon* headlampHalogen headlamp

Switch off the lights.

Open the hood (
page 202).

Push down tab at top end of cover1
and remove.

Pull electrical connector2 off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base lo-
cates in the recess on the holder.

Clip the retainer springs.

Plug the connector2 onto the bulb.

Align headlamp cover and click into
place.
Warning!
G
Do not remove the cover1 for the Bi-Xenon
headlamp. Because of high voltage in xenon
lamps, it is dangerous to replace the bulb or
repair the lamp and its components. We rec-
o mme n d th at y o u h av e s uc h wo rk don e by a
qualified technician.

250 Practical hintsReplacing bulbsHigh beam bulbs
1High beam headlamp cover with lock-
ing tab
Switch off the lights.

Open the hood (
page 202).

Twist cover1 counterclockwise and re-
move.2Electrical connector

Pull electrical connector2 off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base lo-
cates in the recess on the holder.

Clip the retainer springs.

Plug the connector2 onto the bulb.

Align headlamp cover and click into
place.Turn signal, parking, standing and side
marker lamp bulbs
1Bulb socket

Switch off the lights.

Open the hood (
page 202).

Twist bulb socket1 counterclockwise
and pull out.

Push bulb into socket, turn counter-
clockwise and remove.

Insert new bulb in socket, push in and
twist clockwise.

Reinstall the bulb socket.


251 Practical hints
Replacing bulbs

Align headlamp cover and click into
place.
Fog lamp bulbs
1Fog lamp

Switch off the lights.

Use a suitable object (e.g. screwdriver)
to press on the release lever behind the
front panel.
Front fog lamp1 releases.

Remove fog lamp out of bumper.2Bulb socket
3Tabs

Twist bulb socket2 counterclockwise
to its end stop and pull out.

Pull bulb out of the bulb socket.

Insert new bulb in socket.

Reinstall bulb socket2.

Twist bulb socket2 clockwise to its
end stop.

Reinstall fog lamp into the bumper.
Make sure that tabs3 firmly seat into
the slots of holder.
Replacing bulbs for rear lamps
Tail lamp assemblies
Switch off the lights.

Open liftgate.
1Screws
2Tail, parking and standing lamp
Fog lamp, driver’s side
3Side marker lamp
4Turn signal lamp
5Backup lamp
6Brake lamp

Remove screws1.

Remove tail lamp.


253 Practical hints
Replacing bulbs

Insert reflector from the left so that it
engages on the right.

Position tabs of cover in slots and rein-
stall cover until properly seated.
Adjusting headlamp aim
VVertical centerline
HHeadlamp mounting high, measured
from the center Correct headlamp adjustment is extremely
important. To check and readjust a head-
lamp, follow the steps described:

Park the vehicle on a level surface
25 feet (7.6 m) from a vertical test
screen or wall.

Switch the headlamps on
(page 102).
If the beam does not show a beam pattern
as indicated in the figure left, then follow
the steps below:

Open hood (
page 202).
2Headlamp vertical adjustment screw
3Headlamp vertical adjustment screw

Always turn adjustment screws2
and3 simultaneously for vertical ad-
justment until the headlamp is adjust-
ed as shown1. Turn clockwise for
upward movement and counterclock-
wise for downward movement.
Graduations:
screw2:0.50° pitch
screw3:0.67° pitch
The left and right headlamps must be ad-
justed individually.
iHigh beam adjustments simultaneous-
ly aim the low beam.
Vehicle should have a normal trunk
load.
iIf it is not possible to obtain a proper
headlamp adjustment, have the system
checked at your authorized
Mercedes-Benz Light Truck Center.

285 Technical data
Fuels, coolants, lubricants etc.
Model
Capacity
Fuels, coolants, lubricants etc.
Cooling system
approx. 12.7 US qt (12.0 l)
MB Anticorrosion / Antifreeze
Fuel tank
ML 320, ML 350,
ML 500
22.0 US gal (83.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON/86 MON
ML 55 AMG
25.0 US gal (95.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON/86 MON
including a reserve of
approx. 3.2 US qt (12.0 l)
Air conditioning system
R-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer and
headlamp cleaning sys-
tem
8.0 US qt (7.6 l)
MB Windshield Washer Concentrate
1
1Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and commercially available pre-
mixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios (
page 290).

290 Technical dataFuels, coolants, lubricants etc.Windshield and headlamp washer system
Both the windshield and headlamp washer
systems are supplied from the windshield
washer fluid reservoir.
The windshield and headlamp washer fluid
reservoir has a capacity of approx.
8.0 US qt. (7.6 l).
Refill the reservoir with MB Windshield
Washer Concentrate and water (or con-
centrate and commercially available
premixed windshield washer
solvent / antifreeze, depending on am-
bient temperatures).Windshield and headlamp washer fluid
mixing ratio
For temperatures above freezing use
MB Windshield Washer Concentrate “S”
and water:

1 part “S” to 100 parts water
(40 ml “S” to 4 l water)
For temperatures below freezing, use
MB Windshield Washer Concentrate “S”
and commercially available premixed
windshield washer solvent / antifreeze:


1 part “S” to 100 parts solvent
(40 ml “S” to 4 l solvent).
Warning!
G
Washer solvent/antifreeze is highly flamma-
ble. Do not spill washer solvent/antifreeze
on hot engine parts, because it may burn.
You can be seriously burned.

293 Technical terms
ABS
(A
ntilock B
rake S
ystem)
Prevents the wheels from locking up
during braking so that the vehicle can
continue to be steered.
BabySmart
TM
airbag deactivation
system
This system detects if a special system
compatible child restraint seat is in-
stalled on the front passenger seat. The
system will automatically deactivate
the passenger front airbag when such a
seat is properly installed (indicator
lamp
7
in the instrument cluster
lights up). See your authorized
Mercedes-Benz Light Truck Center for
availability.
BabySmartTM
compatible child seats
Special restraint system for children.
The sensor system for the passenger
seat prevents deployment of the pas-
senger front airbag if a BabySmart
TM
compatible child seat is installed.BAS
(B
rake A
ssist S
ystem)
System for potentially reducing braking
distances in emergency braking situa-
tions. The system is activated when it
senses an emergency based on how
fast the brake is applied.
Bi-Xenon headlamps*
Headlamps which use an electric arc as
the light source and produce a more in-
tense light than filament headlamps.
Bi-Xenon headlamps produce low
beam and high beam.
CAC
(C
ustomer A
ssistance C
enter)
Mercedes-Benz customer service cen-
ter, which can help you with any ques-
tions about your vehicle and provide
assistance in the event of a break-
down.CAN system
(C
ontroller A
rea N
etwork)
Data bus network serving to control ve-
hicle functions such as door locking or
windshield wiping.
Cockpit
All instruments, switches, buttons and
indicator/warning lamps in the passen-
ger compartment needed for vehicle
operation and monitoring.
Cruise control
Driving convenience system for auto-
matically maintaining the vehicle speed
set by the driver.
Engine number
The number set by the manufacturer
and placed on the cylinder block to
uniquely identify each engine pro-
duced.

299 Index
A
ABS 25, 71, 293
ABS control 71
LOW RANGE mode 72
Malfunction indicator lamp 225
Warning lamp 225
Accelerator position, automatic
transmission 117
Accident
In case of 49
Activating
Air circulation mode 130
Air recirculation mode 129
Anti-theft alarm system 78
Automatic climate control 125
ESP 77
Exterior headlamps 46
Hazard warning flasher 106
Headlamps 46
High beams 102
Ignition 33
Immobilizer 51, 78
Rear passenger compartment
ventilation and climate control 131
Rear window defroster 131
Rear window wiper 48Residual heat 130
Seat heater 91
Tow-away alarm 80
Warning indicators (Parktronic*) 151
Windshield wipers 48
Activating automatic central locking 89
Adding
Coolant 206
Engine oil 204, 205
Additional turn signals 247
Adjustable steering column
Indicator lamp 229
Adjusting 34
Backrest tilt 36, 37
Exterior rear view mirror 38
Head restraint height 36, 37
Head restraint tilt 36, 37
Headlamp aim 253
Instrument cluster illumination 110
Manual seat 35
Mirrors 38
Power seats 37
Seat cushion tilt 37
Seat fore and aft 35
Seat fore and aft adjustment 37
Seat height 35, 36Seats 34
Steering wheel 37
Adjusting air distribution
Automatic climate control 127
Adjusting air volume
Automatic climate control 127
Air conditioner (cooling)
Turning on 129
Air conditioning
Cooling 129
Air conditioning refrigerant 286
Air outlets
Automatic climate control 132
Air pressure see Tire inflation pressure 211
Air pump 238
Air recirculation mode 128
Activating 129
Deactivating 129
AIRBAG OFF
Warning lamp 232
Airbags 55
BabySmart
TM airbag deactivation
system 293
BabySmartTM deactivation system 65
Children 56
Front 59

300 Index
Passenger 59
Safety guidelines 57
Side impact 59
Window curtain 59
Alarm
Audible 70, 79
Canceling 79
Visual 78
Alarm system
Anti-theft 78
Anticorrosion/antifreeze 288
Antiglare
Automatic 119
Antilock brake system (ABS) 293
Anti-theft alarm system
Arming 78
Canceling alarm 79
Disarming 79
Anti-theft systems
Anti-theft alarm system 78
Immobilizer 78
Tow-away alarm, glass breakage
sensor 79
Aquaplaning see Hydroplaning 183Armrest
Storage compartment in front of 153
Storage spaces 153
Armrest in rear seat bench 155
Ashtray
Front center console 156
Rear center console 157
At the gas station 200
ATF (automatic transmission fluid) 206
Attaching a trailer 194
Automatic antiglare for rear
view mirror 119
Automatic central locking
Activating 89
Deactivating 89
Automatic climate control 124
Adjusting air distribution 127
Adjusting air volume 127
Air conditioning 129
Air outlets 132
Air recirculation mode 128
Basic setting 127
Changing basic setting 127
Defrosting 128Economy mode 125
Rear passenger compartment 131
Rear window defroster 131
Residual heat utilization 130
Residual ventilation 130
Switching off 127
Switching on 126
Automatic headlamp mode 103
Automatic interior lighting control
Activating 107
Deactivating 107
Automatic locking when driving 89
Automatic transmission 113
Accelerator position 117
Emergency operation (Limp Home
Mode) 117
Gear ranges 114
Gear selector lever position 115
Gear shifting malfunctions 117
Kickdown 117
Manual shifting 113
One-touch gearshifting 113
Selector lever position 113
Towing a trailer 117
Transmission fluid 206