jump start MERCEDES-BENZ ML320 2008 W164 Owner's Manual

Contents
Replacing bulbs ................................. 463
Bulbs ............................................ 463
Replacing bulbs for front lamps.... 466
Replacing bulbs for rear lamps ..... 471
Adjusting headlamp aim ............... 473
Replacing wiper blades ...................... 475
Front wiper blades ....................... 475
Rear wiper blade .......................... 476
Flat tire .............................................. 478
Preparing the vehicle.................... 478
Mounting the spare wheel ............ 479
Bleeding the fuel system
(diesel engine only) ............................ 488
Battery ............................................... 489
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 491
Charging the battery .................... 496
Jump starting ..................................... 497
Towing the vehicle ............................. 499
Installing towing eye bolt.............. 501
Stranded vehicle .......................... 503Fuses ................................................. 504
Fuse box in
engine compartment .................... 505
Fuse box in
cargo compartment...................... 505
Fuse box in passenger
compartment ............................... 506
Emergency engine shut-down ...... 506
Technical data................................. 507
Parts service ...................................... 508
Warranty coverage............................. 509
Loss of Service and Warranty
Information Booklet ..................... 509
Identification labels ........................... 510
Layout of poly-V-belt drive ................. 512
ML 320 CDI .................................. 512
ML 350, ML 550 .......................... 512
ML 63 AMG .................................. 512
Engine................................................ 513
Rims and tires.................................... 515
Same size tires ............................. 516
Spare wheel ................................. 518Electrical system ............................... 519
Main Dimensions ............................... 520
Weights ............................................. 521
Fuels, coolants, lubricants ................. 522
Capacities .................................... 522
Engine oils ................................... 525
Engine oil additives ...................... 525
Air conditioning refrigerant .......... 525
Brake fluid.................................... 525
Premium unleaded gasoline
(gasoline engine).......................... 526
Fuel requirements ........................ 526
Gasoline additives
(gasoline engine).......................... 527
Coolants ...................................... 528
Windshield washer system and
headlamp cleaning system*......... 530
Index................................................. 531

40 Getting started
Unlocking
SmartKey
Starter switch
0For removing SmartKey
1Power supply for some electrical con-
sumers, such as seat adjustment
2Ignition (power supply for all electrical
consumers) and driving position
All lamps (except high beam headlamp
indicator lamp and turn signal indicator
lamps unless activated) in the instru-
ment cluster come on. If a lamp in the
instrument cluster fails to come on
when the ignition is switched on, have
it checked and replaced if necessary. If
a lamp in the instrument cluster re-mains on after starting the engine or
comes on while driving, refer to “Lamps
in instrument cluster” (
page 400).
3Starting position
iWhen you switch on the ignition, the indica-
tor and warning lamps (except high beam head-
lamp indicator lamp and turn signal indicator
lamps unless activated) in the instrument cluster
come on. The indicator and warning lamps (ex-
cept high beam headlamp indicator lamp and
turn signal indicator lamps if activated) will go
out when the engine is running. This indicates
that the respective systems are operational.
iIf the SmartKey does not belong to the
vehicle, the SmartKey can be turned in the start-
er switch. However, the ignition does not switch
on and the engine does not start.
iWhen the SmartKey is removed from the
starter switch and the automatic transmission is
in a position other thanP, the automatic trans-
mission automatically shifts toP.
!If the SmartKey cannot be turned in the
starter switch, the battery may not be sufficient-
ly charged.

Check the battery and charge it if necessary
(
page 489).

Get a jump start (page 497).
To prevent accelerated battery discharge or a
completely discharged battery, always remove
the SmartKey from the starter switch when the
engine is not in operation.

57 Getting started
Driving
Starting difficulties
If the engine does not start as described,
carry out the following steps:
If you are starting the engine with the
SmartKey, turn SmartKey in starter
switch to position0 and repeat starting
procedure.
If you are starting the engine with
KEYLESS-GO*: Close any doors that
may be open to allow for better
detection of the SmartKey with
KEYLESS-GO*.
Or:
Remove KEYLESS-GO* start/stop
button from starter switch (
page 41).
Start the engine with the SmartKey as
radio signals from another source may
be interfering with the SmartKey with
KEYLESS-GO*.
Repeat the starting procedure
(
page 54). Remember that extended
starting attempts can drain the battery.
Get a jump start (page 497).
If the engine does not start after several
starting attempts, there could be a mal-
function in the engine electronics or in the
fuel supply system.
Contact an authorized Mercedes-Benz
Light Truck Center or call Roadside
Assistance.
Parking brake
1Release handle
Release the parking brake by pulling on
release handle1.
The warning lamp; (USA only)
or3(Canada only) in the
instrument cluster goes out.
Warning!G
When leaving the vehicle, always remove the
SmartKey or SmartKey with KEYLESS-GO*
from the starter switch, take it with you and
lock the vehicle. Do not leave children unat-
tended in the vehicle, or with access to an
unlocked vehicle. Children could release the
parking brake, which could result in an acci-
dent and/or serious personal injury.

299 Controls in detail
Useful features
The Mercedes-Benz Roadside Assistance
dispatcher will either dispatch a qualified
Mercedes-Benz technician or arrange to
tow your vehicle to the nearest
Mercedes-Benz Light Truck Center. For
services such as labor and/or towing,
charges may apply. Refer to the Roadside
Assistance Manual for more information.
The following is only available in the USA:

Sign and Drive services: Services such
as jump start, a few gallons of fuel or
the replacement of a flat tire with the
vehicle spare tire are obtainable.Information button¡
The Information button¡ is located
below the center armrest cover.
1Information button¡
Open the storage compartment
(
page 282).
Press and hold button1 (for longer
than 2 seconds).
A call to the Customer Assistance
Center will be initiated. The button will
flash while the call is in progress. The
message
Connecting Call will appear
in the multifunction display.
iThe indicator lamp on the Roadside
Assistance button• remains illuminated in
red for approximately 10 seconds during the
system self-check after switching on the ignition
(together with the SOS button and the Informa-
tion button¡).
See system self-check (
page 295) if the indi-
cator lamp does not come on in red or stays on
longer than approximately 10 seconds.
If the indicator lamp on the Roadside Assistance
button• is flashing continuously and there
was no voice connection to the Response Center
established, then the Tele Aid system could not
initiate a Roadside Assistance call (e.g. the rele-
vant cellular phone network was not available).
The message
Call Failed appears in the mul-
tifunction display.
Roadside Assistance calls can be terminated us-
ing thet button on the multifunction steer-
ing wheel or the END Button on the COMAND
system.

399 Practical hints
What to do if …
Where will I find ...?
Unlocking/locking in an emergency
Resetting activated head restraints
Replacing SmartKey batteries
Replacing bulbs
Replacing wiper blades
Flat tire
Bleeding the fuel system
(diesel engine only)
Battery
Jump starting
Towing the vehicle
Fuses

490 Practical hints
Battery
!The battery is a valve-regulated lead acid
(VRLA) battery, also referred to as “fleece” bat-
tery. Such batteries do not require topping-up of
the electrolyte level. VRLA batteries therefore do
not have cell caps and the battery cover is
non-removable. Do not attempt to open the bat-
tery as otherwise the battery will be damaged.
Even though VRLA batteries do not require top-
ping-up of the electrolyte level and cannot be
opened to check the electrolyte level, the bat-
tery condition must be checked periodically by
performing a battery conductance test. Refer to
Maintenance Booklet for battery condition test-
ing intervals.
As with any other battery, the battery may dis-
charge if the vehicle is not operated for an ex-
tended period of time. You can connect a battery
maintenance charge unit tested and approved
for use on your vehicle model or disconnect the
battery to prevent battery discharge. Contact an
authorized Mercedes-Benz Light Truck Center
for more information.!The factory-equipped VRLA battery is
leak-proofed. Only use a battery as replacement
that has the same security features and is of
identical size, voltage, and capacity as the
factory-equipped battery.
The battery, the battery ventilation hose
(
page 495) and the lateral plug (page 495)
must always be securely installed when the
vehicle is in operation.
Warning!G
Jump starting must only be done using the
jump-start contacts located in the engine
compartment (
page 497).
Warning!G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(
page 489).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.

491 Practical hints
Battery
Disconnecting, removing, reinstalling
and reconnecting the battery
Step 1 (Disconnecting)
Set the automatic transmission to
positionP (
page 185).
Firmly depress the parking brake
(
page 65).
Turn off the engine (page 66).
Leave the ignition switched on
(
page 40).
!Never loosen or detach battery terminal
clamps while the engine is running or the
SmartKey is in the starter switch. Otherwise the
alternator and other electronic components
could be severely damaged.
Have the battery checked regularly by an
authorized Mercedes-Benz Light Truck Center.
Contact your authorized Mercedes-Benz Light
Truck Center for further information.
Warning!G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
Warning!G
Disconnecting, removing, reinstalling and
reconnecting the battery is a complicated
and technically demanding procedure that
also requires safety precautions to avoid the
risk of injury. We strongly recommend that it
be performed by a qualified technician or an
authorized Mercedes-Benz Light Truck
Center only. Please read the instructions
fully before beginning operation and only
undertake it if you feel fully capable of
performing all of the tasks involved as de-
scribed in these instructions. Observe all
safety instructions and precautions when
handling automotive batteries
(
page 489). Performing the tasks involved
incorrectly can cause damage to the vehicle
and impair the operating safety of the
vehicle, and/or cause severe injury to you
or others.
iWith a disconnected battery you will no
longer be able to turn the SmartKey in the starter
switch and pressing the KEYLESS-GO*
start/stop button will have no effect.
iIf your battery is discharged, the vehicle
must be jump started (
page 497) using the
jump start contacts in the engine compartment,
or an accessory battery charge unit* approved
by Mercedes-Benz must be connected using the
jump start contacts in the engine compartment
(see separate instructions for the accessory bat-
tery charge unit*) before any of the following
steps can be performed. If the battery cannot be
jumped or charged, please contact an
authorized Mercedes-Benz Light Truck Center.


492 Practical hints
Battery
Switch off all electrical consumers.
Read and observe safety instructions
and precautions (
page 489).
Open the front passenger door.
Move the front passenger seat to the
most forward position (
page 44).Step 2 (Disconnecting)
1Battery cover
Enter the rear passenger compartment
and remove main battery cover1.Step 3 (Disconnecting)
2Perforated floor carpetCut the floor carpet2 along the
dotted white line (see illustration) until
you reach the perforated part. Start
cutting at the point indicated by the
arrows. Cut carpet using a sharp object
(knife etc.).
Enter the front passenger compart-
ment.
Move the front passenger seat to the
most rearward position (
page 44).
iIf the vehicle battery is discharged and you
had the vehicle jump started:

Leave the engine running.

Complete step 1, starting with switching off
all electrical consumers.

Continue with step 2.

When the front passenger seat is in the most
forward position, turn off the engine.
iOpen doors only when conditions are safe to
do so.


493 Practical hints
Battery
2Perforated floor carpet, unfolded
Fold the floor carpet piece2 in
direction of the arrow.
Move the front passenger seat to the
most forward and upward position
again (
page 44).
Switch off the ignition (page 40).
Remove SmartKey from starter switch.
Vehicles with KEYLESS-GO*:
Make sure the vehicle’s on-board
electronics have status0 (Turn off
the engine or all electrical systems
using the KEYLESS-GO start/stop
button. Open the driver’s door. With
the driver’s door open, the vehicle’s
on-board electronics have status0,
same as with the SmartKey
removed from the starter switch).
Enter the rear passenger compartment
again.Step 4 (Disconnecting)
3Air channel
4Clip with pin insert
Pull pin out of clip4 in direction of
arrow.
Pull clip with pin4 outwards.
Remove air channel3 by pulling it out
in direction of arrow.
iIf the vehicle battery is discharged and you
had the vehicle jump started, turn off the engine.

496 Practical hints
Battery
Connect the positive lead to the posi-
tive terminal and fasten it’s cover
(
page 494).
Connect the negative lead to the nega-
tive terminal (
page 494).
Charging the battery
If the battery is discharged, the battery can
be charged using the jump-start contacts
located in the engine compartment
(
page 498).
Charge the battery in accordance with
the instructions of the battery charger
manufacturer.
Batteries contain materials that can harm
the environment if disposed of improperly.
Large 12-volt storage batteries contain
lead. Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
!Never invert the terminal connections!
iThe following procedures must be carried
out following any interruption of battery power
(e.g. due to reconnection):

Set the clock (page 169).
Vehicles with COMAND system with naviga-
tion module*: Time and date are set auto-
matically.

Synchronize the door windows
(
page 237).

Synchronize the power tilt/sliding sunroof
(
page 242).

Synchronize the power folding exterior rear
view mirrors* (
page 200).
Warning!G
Never charge a battery while still installed in
the vehicle unless the accessory battery
charge unit approved by Mercedes-Benz is
being used. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.
An accessory battery charge unit specially
adapted for Mercedes-Benz vehicles and
tested and approved by Mercedes-Benz is
available, permitting the charging of the
battery in its installed position. Contact an
authorized Mercedes-Benz Light Truck
Center for information and availability.
Charge battery in accordance with the
separate instructions for the accessory
battery charger.