service MERCEDES-BENZ ML320CDI 2007 W163 Comand Manual

417 Practical hints
What to do if …
Problem
Possible cause/consequence
Suggested solution
?
(USA only)
±
(Canada only)
The yellow engine malfunc-
tion indicator lamp comes on
while driving.
There is a malfunction in:

The fuel management system


The ignition system


The emission control system


Systems which affect
emissions
Such malfunctions may result in
excessive emissions values and
may switch the engine to its
limp-home (emergency opera-
tion) mode (
page 198).

Have the vehicle checked as soon as
possible by an authorized
Mercedes-Benz Light Truck Center.
An on-board diagnostic connector is
used by the service station to link the
vehicle to the shop diagnostics
system. It allows the accurate identi-
fication of system malfunctions
through the readout of diagnostic
trouble codes. It is located in the
front left area of the footwell next to
the parking brake pedal.
i
Some states may by law require you to visit
a workshop immediately as soon as the engine
malfunction indicator lamp comes on. Check
local requirements.

449 Practical hints
What to do if …
Display symbol
Display messages
Possible cause/consequence
Possible solution
;
(USA only)
3
(Canada only)
Check
brake fluid level
There is insufficient brake fluid
in the reservoir.

Risk of accident! Stop the vehicle in a
safe location or as soon at is safe to do
so.

Apply the parking brake (
page 65).

Notify an authorized Mercedes-Benz
Light Truck Center. Do not add brake
fluid! This will not solve the problem.
?
(USA only)
±
(Canada only)
Engine
Service
There may be a malfunction in
the

fuel injection system


ignition system


exhaust system


fuel system

Have the engine checked by an
authorized Mercedes-Benz Light Truck
Center.
Warning!
G
Driving with the message
Check brake
fluid level
displayed can result in an ac-
cident. Have your brake system checked im-
mediately. Do not add brake fluid before
checking the brake system. Overfilling the
brake fluid reservoir can result in spilling
brake fluid on hot engine parts and the
brake fluid catching fire. You could be seri-
ously burned.
!
If you find that the brake fluid in the brake
fluid reservoir has fallen to the minimum mark or
below, have the brake system checked for brake
pad thickness and leaks.

453 Practical hints
What to do if …
When the message
Add 1 qt. engine oil
at next refueling (Canada:
1 liter
)
appears while the engine is running and at
operating temperature, the engine oil level
has dropped to approximately the mini-
mum level.
When this occurs, the warning will first
come on intermittently and then stay on if
the oil level drops further.Visually check for oil leaks. If no obvious oil
leaks are noted, drive to the nearest
service station where the engine oil should
be topped to the required level with an ap-
proved oil specified in the Factory
Approved Service Products pamphlet.
Display symbol
Display messages
Possible cause/consequence
Possible solution
N
Check eng. oil level
at next refueling
The engine oil level is too low.

Check the engine oil level (
page 360)
(except ML 500), or (
page 358)
(ML 500 only).
USA only:Add 1 qt. engine oil
at next refuelingCanada only:Add 1 liter engine oil
at next refueling
The engine oil level is too low.

Add engine oil (
page 361) and check
the engine oil level (page 360) (except
ML 500), or (
page 358) (ML 500 only).
Engine oil level
cannot be measured
The measuring system is
malfunctioning.

Have the measuring system checked by
an authorized Mercedes-Benz Light Truck
Center.

505 Practical hints
Flat tire

Store jack and all other vehicle tool kit
items back into the storage well.
i
The removed road wheel cannot be stored in
the spare wheel well under the cargo compart-
ment floor, but should be transported in the car-
go compartment wrapped in a protective cover.
Vehicles with TPMS or Advanced TPMS*:
Do not activate the tire inflation pressure moni-
tor until a full size wheel/tire with functioning
sensor has been placed back into service on the
vehicle.

527 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants

528 Technical dataThe “Technical data” section provides the
necessary technical data for your vehicle.Parts service
All authorized Mercedes-Benz Centers
maintain a stock of Genuine
Mercedes-Benz parts required for mainte-
nance and repair work. In addition, strate-
gically located parts distribution centers
provide quick and reliable parts service.
More than 300 000 different parts for
Mercedes-Benz models are available.
Genuine Mercedes-Benz parts are subject-
ed to stringent quality inspections. Each
part has been specifically developed, man-
ufactured or selected for and adapted to
Mercedes-Benz vehicles.
Therefore, Genuine Mercedes-Benz parts
should be installed.
!
The use of non-genuine Mercedes-Benz
parts and accessories not authorized by
Mercedes-Benz could damage the vehicle, which
is not covered by the Mercedes-Benz Limited
Warranty, or could compromise the vehicle’s
durability or safety.

529 Technical data
Warranty coverage
Warranty coverage
Your vehicle is covered under the terms of
the warranties printed in the Service and
Warranty Information booklet. Your
authorized Mercedes-Benz Light Truck
Center will exchange or repair any defec-
tive parts originally installed on the vehicle
in accordance with the terms of the follow-
ing warranties:

New Vehicle Limited Warranty


Emission System Warranty


Emission Performance Warranty


California, Maine, Massachusetts, and
Vermont Emission Control Systems
WarrantyReplacement parts and accessories are
covered by the Mercedes-Benz Parts and
Accessories warranties, copies of which
are available at any authorized
Mercedes-Benz Light Truck Center.Loss of Service and Warranty
Information Booklet
Should you lose your Service and Warranty
Information booklet, have an authorized
Mercedes-Benz Light Truck Center arrange
for a replacement. It will be mailed to you.

543 Technical data
Fuels, coolants, lubricants
Fuels, coolants, lubricants
Capacities
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by
Mercerdes-Benz.
Please refer to the Factory Approved
Service Products pamphlet, or inquire at
your Mercedes-Benz Light Truck Center.
Warning!
G
Comply with all valid regulations with re-
spect to handling, storing and disposing of
service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
If a service fluid is swallowed, contact a
physician immediately.
Model
Capacity
Fuels, coolants, lubricants, etc.
Engine with oil filter
ML 320 CDI
9.5 US qt (9.0 l)
Approved engine oils
ML 350
8.5 US qt (8.0 l)
Approved engine oils
ML 500
9.0 US qt (8.5 l)
Approved engine oils
ML 63 AMG
10.3 US qt (9.7 l)
Approved engine oils
Automatic transmission
All models
9.5 US qt (9.0 l)
MB Automatic Transmission Fluid
Transfer case single speed
All models
0.53 US qt (0.5 l)
MB Automatic Transmission Fluid

546 Technical dataFuels, coolants, lubricantsEngine oils
Engine oils are specifically tested for their
suitability in our engines and durability for
our service intervals. Therefore, only use
approved engine oils and oil filters re-
quired for vehicles with Maintenance
System (U.S. vehicles) or FSS PLUS (Cana-
da vehicles). For a listing of approved en-
gine oils and oil filters, refer to the Factory
Approved Service Products pamphlet, or
contact an authorized Mercedes-Benz
Light Truck Center.
Engine oil additives
Do not blend oil additives with engine oil.
They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered by
the Mercedes-Benz Limited Warranty.Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil are used in the air condition-
ing system.
Never use R-12 (CFC) or mineral-based lu-
bricating oil. Otherwise damage to the
system will occur.
Brake fluid
Only brake fluid approved by
Mercedes-Benz is recommended. Your
authorized Mercedes-Benz Light Truck
Center will provide you with additional in-
formation.
!
Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System
(U.S. vehicles) or FSS PLUS (Canada vehicles),
or changing of oil and oil filter at change intervals
longer than those called for by the Maintenance
System (U.S. vehicles) or FSS PLUS (Canada ve-
hicles) will result in engine or emission control
system damage not covered by the
Mercedes-Benz Limited Warranty.Please follow Maintenance System
(U.S. vehicles) or FSS PLUS (Canada vehicles)
recommendations for scheduled oil changes.
Failure to do so could result in engine or
emission control system damage not covered by
the Mercedes-Benz Limited Warranty.
Warning!
G
During vehicle operation, the boiling point of
the brake fluid is continuously reduced
through the absorption of moisture from the
atmosphere. Under extremely strenuous op-
erating conditions, this moisture content
can lead to the formation of bubbles in the
system, thus reducing the system’s efficien-
cy.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s
Maintenance Booklet for replacement inter-
val.

548 Technical dataFuels, coolants, lubricantsIn areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
Mercedes-Benz recommends the use of
additives approved by us for use on
Mercedes-Benz vehicles. Refer to Factory
Approved Service Products pamphlet for a
listing of approved product(s). Follow
directions on product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
Damage or malfunction resulting from
poor fuel quality or from blending addition-
al fuel additives other than those tested
and approved by us for use on
Mercedes-Benz vehicles listed in the
Factory Approved Service Products
pamphlet are not covered by the
Mercedes-Benz Limited Warranty.
Fuel requirements
Gasoline engine
Only use premium unleaded fuel.

The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) /2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not
exceed 10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains
10% ethanol and 90% unleaded gasoline,
can be used.These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Diesel engine
Only use commercially available vehicular
diesel fuels No. 2 or No. 1 (ASTM D975 No.
2-D or No. 1-D).
To prevent malfunctions, diesel fuel with
improved cold flow characteristics is of-
fered in the winter months. Check with
your fuel retailer.
!
Do not fill the tank with gasoline. Do not
blend diesel fuel with gasoline or kerosine. The
fuel system and engine will otherwise be dam-
aged, which is not covered by the
Mercedes-Benz Limited Warranty.