catalytic converter MERCEDES-BENZ ML320CDI 2007 W163 Comand Manual

ContentsDriving systems ................................. 245
Cruise control............................... 245
Distronic*..................................... 250
Distance warning function*.......... 263
Downhill Speed Regulation
(DSR) ............................................ 264
Off-road driving program .............. 268
Air suspension package* ............. 269
Adaptive Damping System
(ADS)* .......................................... 269
Vehicle level control* ................... 270
Parktronic system* ...................... 274
Rear view camera* ....................... 279
Loading .............................................. 281
Carriers* ...................................... 281
Loading instructions ..................... 281
Cargo tie-down rings .................... 283
Hooks ........................................... 284
Expanding cargo compartment .... 284
Cargo compartment cover blind ... 286
Partition net* ............................... 287
Cargo management system*........ 290Useful features .................................. 294
Storage compartments ................ 294
Parcel nets ................................... 297
Cup holders.................................. 298
Ashtrays* ..................................... 300
Cigarette lighter* ......................... 301
Power outlets ............................... 302
Floormats* ................................... 303
Heated steering wheel* ............... 304
Telephone* .................................. 305
Tele Aid* ...................................... 308
Garage door opener* ................... 316
Compass ...................................... 321
Infrared reflecting windshield* ..... 322
Operation......................................... 323
The first 1000 miles (1500 km) ......... 324
Driving instructions ........................... 325
Drive sensibly – save fuel............. 325
Drinking and driving ..................... 325
Pedals .......................................... 325
Power assistance ......................... 326
Brakes.......................................... 326
Driving off .................................... 329
Parking......................................... 329
Tires ............................................. 329
Hydroplaning................................ 330
Tire traction ................................. 330
Tire speed rating .......................... 331
Winter driving instructions ........... 332
Standing water............................. 333
Off-road driving ............................ 333
Trailer towing ............................... 342
Passenger compartment .............. 348
Driving abroad ............................. 348
Control and operation
of radio transmitters .................... 348
Catalytic converter
(gasoline engine).......................... 349

58 Getting startedDrivingDriving off
Depress the brake pedal.
The gear selector lever can now be
used.

Shift automatic transmission toD orR
(page 187).

Release the brake pedal.

Carefully depress the accelerator
pedal.After a cold start, the automatic transmis-
sion shifts at a higher engine revolution.
This allows the catalytic converter (gaso-
line engine) or the oxidation catalyst (die-
sel engine) to reach its operating
temperature earlier.
i
Wait for the gear selection process to com-
plete before setting the vehicle in motion.
i
Shifting from gear positionP to positionR,
N, orD is only possible with the brake pedal
depressed. Without the brake pedal depressed,
the gear selector lever can be moved, but the
parking pawl remains engaged, not allowing
shifting to occur.
!
If you hear a warning signal and the
message
Release parking brake
appears in
the multifunction display when driving off, you
have forgotten to release the parking brake.
Release the parking brake (
page 57).
i
Once the vehicle is in motion, the automatic
central locking system engages and the locking
knobs drop down.
The automatic door lock feature can be
deactivated (
page 176).
You can open a locked door from the inside.
Open door only when conditions are safe to do
so.
Warning!
G
On slippery road surfaces, never downshift
in order to obtain braking action. This could
result in drive wheel slip and reduced vehi-
cle control. Your vehicle’s ABS will not pre-
vent this type of loss of control.Warning!
G
It is dangerous to shift the automatic trans-
mission out ofP orN if the engine speed is
higher than idle speed. If your foot is not
firmly on the brake pedal, the vehicle could
accelerate quickly forward or in reverse. You
could lose control of the vehicle and hit
someone or something. Only shift into gear
when the engine is idling normally and when
your right foot is firmly on the brake pedal.

63 Getting started
Driving
Deactivating intermittent wipe
Turn rear window wiper switch1 to
position4 (
page 62).
Indicator6 for the rear window wiper
is cleared from the lower multifunction
display, indicating that the rear window
wiper is deactivated.
Wiping with windshield washer fluid

Turn and hold rear window wiper
switch1 in position2 or5
(page 62) until the rear window is
clean.
The rear window wiper operates with
washer fluid.
For information on filling up the washer
reservoir, see “Windshield/rear window
washer system and headlamp cleaning
system*” (
page 363).
Problems while driving
The engine runs erratically and misfires

An ignition cable may be damaged
(gasoline engine only).


The engine electronics may not be
operating properly.


Unburned gasoline may have entered
the catalytic converter and damaged it
(gasoline engine only).

Give very little gas.

Have the problem repaired by an
authorized Mercedes-Benz Light Truck
Center as soon as possible.The coolant temperature is above
248°F (120°C)
The coolant is too hot and is no longer
cooling the engine.

Stop the vehicle in a safe location as
soon as possible and turn off the en-
gine. Allow engine and coolant to cool
off.

Check the coolant level and add cool-
ant if necessary (
page 362).

185 Controls in detail
Automatic transmission
Automatic transmission
For more information on driving with an
automatic transmission, see “Automatic
transmission” (
page 54).
Your vehicle’s transmission adapts its gear
shifting process to your individual driving
style by continually adjusting the shift
points up or down. These shift point adjust-
ments are performed based on current
operating and driving conditions.
If the operating conditions change, the
automatic transmission reacts by
adjusting its shift program.
Gear selector lever
The gear selector lever is located on the
right of the steering column.Gearshift pattern for automatic
transmissionPPark position
RReverse gear
NNeutral
DDrive position
i
During the brief warm-up, transmission
upshifting is delayed. This allows the catalytic
converter (gasoline engine) or the oxidation
catalyst (diesel engine) to heat up more quickly
to operating temperature.
Warning!
G
Make sure that absolutely no objects are
obstructing the pedal’s range of movement.
Keep the driver’s footwell clear of all obsta-
cles. If there are any floormats or carpets in
the footwell, make sure that the pedals still
have sufficient clearance.
During sudden driving or braking maneuvers
the objects could get caught between the
pedals. You could then no longer brake or
accelerate. This could lead to accidents and
injury.

349 Operation
Driving instructions
Telephones and two-way radios
Radio transmitters, such as a portable
telephone or a citizens band unit should
only be used inside the vehicle if they are
connected to an antenna that is installed
on the outside of the vehicle.
Refer to the radio transmitter operation
instructions regarding use of an external
antenna.
Catalytic converter (gasoline engine)
Your Mercedes-Benz is equipped with
monolithic-type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial con-
trol of the pollutants in the exhaust emis-
sions. Keep your vehicle in proper
operating condition by following our rec-
ommended maintenance instructions as
outlined in your Maintenance Booklet.
Oxidation catalyst (diesel engine)
Your vehicle is equipped with an oxidation
catalyst, an important element in conjunc-
tion with the oxygen sensors to achieve
substantial control of the pollutants in the
exhaust emissions. Keep your vehicle in
proper operating condition by following
our recommended maintenance instruc-
tions as outlined in your Maintenance
Booklet.
Warning!
G
Never operate radio transmitters equipped
with a built-in or attached antenna (i.e. with-
out being connected to an external antenna)
from inside the vehicle while the engine is
running. Doing so could lead to a malfunc-
tion of the vehicle’s electronic system,
possibly resulting in an accident and/or
personal injury.
!
To prevent damage to the catalytic convert-
ers, use only premium unleaded gasoline in this
vehicle.
Any noticeable irregularities in engine operation
should be repaired promptly. Otherwise, exces-
sive unburned fuel may reach the catalytic con-
verter, causing it to overheat and potentially
start a fire.
Warning!
G
As with any vehicle, do not idle, park or op-
erate this vehicle in areas where combusti-
ble materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.

360 OperationEngine compartment
Have excess oil siphoned or drained
off. Contact an authorized
Mercedes-Benz Light Truck Center.
For more information on messages in the
multifunction display concerning engine
oil, see “Practical hints” (
page 413).
Checking engine oil level with the oil
dipstick (except ML 500)
When checking the oil level


the vehicle must be parked on level
ground


the vehicle must have been stationary
for at least 5 minutes with the engine
turned off1Oil dipstick
2Upper mark
3Lower mark

Open the hood (
page 356).

Pull out oil dipstick1.

Wipe oil dipstick1 clean.

Fully insert oil dipstick1 into the
dipstick guide tube.

Pull out oil dipstick1 again after
approximately 3 seconds to obtain
accurate reading.
The oil level is correct when it is be-
tween lower mark3 (min.) and upper
mark2 (max.) of the oil dipstick.

If necessary, add engine oil
(page 361).
For more information on engine oil, see
“Technical data” section (
page 543) and
(
page 546).
!
Excess oil must be siphoned or drained off.
It could cause damage to the engine and/or
catalytic converter (gasoline engine) or the oxi-
dation catalyst (diesel engine) not covered by
the Mercedes-Benz Limited Warranty.
i
All models (except ML 63 AMG):
The filling quantity between the upper and lower
marks on the oil dipstick is approximately
2.1 US qt. (2.0 l).
ML 63 AMG:
The filling quantity between the upper and lower
marks on the oil dipstick is approximately
1.6 US qt. (1.5 l).

361 Operation
Engine compartment
Adding engine oil
Example ML 350 (ML 320 CDI similar)1Filler capExample ML 500 (ML 63 AMG similar)1Filler cap

Unscrew filler cap1 from filler neck.

Add engine oil as required. Never over-
fill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.

Screw filler cap1 back on filler neck.
For more information on engine oil, see
“Technical data” section (
page 543) and
(
page 546).
!
Only use approved engine oils and oil filters
required for vehicles with Maintenance System
(U.S. vehicles) or FSS PLUS (Canada vehicles).
For a listing of approved engine oils and oil
filters, refer to the Factory Approved Service
Products pamphlet in your vehicle literature
portfolio, or contact an authorized
Mercedes-Benz Light Truck Center.
Using engine oils and oil filters of specification
other than those expressly required for the
Maintenance System (U.S. vehicles) or
FSS PLUS (Canada vehicles), or changing of oil
and oil filter at change intervals longer than
those called for by the Maintenance System
(U.S. vehicles) or FSS PLUS (Canada vehicles)
will result in engine or emission control system
damage not covered by the Mercedes-Benz
Limited Warranty.
!
Excess oil must be siphoned or drained off.
It could cause damage to the engine and/or
catalytic converter (gasoline engine) or the oxi-
dation catalyst (diesel engine) not covered by
the Mercedes-Benz Limited Warranty.

454 Practical hintsWhat to do if …Display symbol
Display messages
Possible cause/conse-
quence
Possible solution
N
Engine oil level
Stop car, turn engine off
There is no oil in the engine.
There is a danger of engine
damage.

Carefully bring the vehicle to a halt as soon as
it is safe to do so in a safe location.

Turn off the engine.

Add engine oil (
page 361) and check the en-
gine oil level (
page 360) (except ML 500), or
(
page 358) (ML 500 only).
Engine oil level
Reduce oil level
You have added too much
engine oil. There is a risk of
damaging the engine and/or
the catalytic converter (gaso-
line engine) or the oxidation
catalyst (diesel engine).

Have oil siphoned or drained off.
Observe all legal requirements with respect to
its disposal.
Engine oil level
Visit workshop
The engine oil has dropped to
a critical level.

Check the engine oil level (
page 360) (except
ML 500), or (
page 358) (ML 500 only) and
add oil as required (
page 361).

If you must add engine oil frequently, have the
engine checked for possible leaks.
!
The engine oil level warnings should not be
ignored. Extended driving with the symbol dis-
played could result in serious engine damagethat is not covered by the Mercedes-Benz
Limited Warranty.

515 Practical hints
Jump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
using the jump-start contacts located
in the engine compartment
(page 516).


Jump starting should only be performed
when the engine and catalytic
converter
1 are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a more powerful battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.


Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.


Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when the engine is
started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
1Vehicles with gasoline engine only.
!
Do not tow-start the vehicle.
!
Avoid repeated and lengthy starting
attempts.
Do not attempt to start the engine using a
battery quick charge unit.
If the engine does not run after several unsuc-
cessful starting attempts, have it checked at the
nearest authorized Mercedes-Benz Light Truck
Center.
Excessive unburned fuel generated by repeated
failed starting attempts may damage the catalyt-
ic converter
1.
Make sure the jumper cables do not have loose
or missing insulation.
Make sure the cable clamps do not touch any
other metal part while the other end is still at-
tached to a battery.

555 Index
Bead 395
Belt reel 291
Beverage holder see Cup holder
Block heater (Canada only) 400
Bolts, Collapsible tire
(ML 63 AMG only) 474
Bolts, Minispare wheel
(except ML 63 AMG) 473
Brake fluid 546
Checking 354
Messages in the
multifunction display 449
Brake lamp
Cleaning lenses 408
Messages in the
multifunction display 458
Replacing bulbs 490
Brake pads 326
Messages in the
multifunction display 447
Brakes 326
Warning lamp 415
Break-in period 324
Bulbs, replacing see Replacing bulbs
Button for Voice control*
system 30, 148C
California retail buyers and lessees,
Important notice for 11
Camera see Rear view camera*
Can holder see Cup holder
Capacities and recommended
fuel/lubricants 543
Card holder 32, 35, 299
Cargo compartment cover blind 286
Cargo tie-down rings 283
Carpets, Cleaning 411
Catalytic converter
(gasoline engine) 349
CD changer* 161, 294
CD player 161
Center console
Lower part 32
Upper part 31
Central locking
Automatic 126
Locking/unlocking from
the inside 126
Switch 126
Certification label 530CHECK ENGINE malfunction
indicator lamp 417, 418
Checking tire pressure electronically with
the Advanced Tire Pressure Monitoring
System (Advanced TPMS)*,
(Canada only) 381
Checking tire pressure electronically with
the Tire Pressure Monitoring System
(TPMS), (USA only) 379
Checklist
Off-road driving 336
Returning from off-road driving 341
Children in the vehicle 82
Air bags 73, 82
Blocking rear door window
operation 93
Indicator lamp, Front passenger front
air bag 89
Infant and child restraint systems 77,
82
LATCH-type child seat anchors 91
Occupant Classification System
(OCS) 85
Cigarette lighter* 301