MERCEDES-BENZ ML350 1997 Complete Repair Manual

17
Unscrew screws (2) for instrument panel

carrier (3) from A-pillar

18
Remove instrument panel carrier (3) and take
out of passenger compartment to side

through passenger door


Be careful not to damage center console

when removing and installing.

19
Install in the reverse order


Jacket tube

Number

Designation
MODEL
Series 163

BA46.10-P-1006-03C
Screw for jacket tube on upper instrument

panel carrier
Nm
20

BA46.10-P-1007-03C
Jacket tube collar nut on instrument panel

carrier at bottom
Nm
18

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Page 2

AR54.65-P-0003GH
Removing and installing Parktronic system (PTS) warning display in instrument

panel
23.4.01

MODEL
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)

P54.65-2414-11

1
Connector

A44/4
PTS warning display, center of instrument panel


Remove/install

1
Remove PTS warning display (center of

dashboard)A44/4) above the instrument panel.

Ensure that the instrument panel is not

damaged.

Long wedge

*115589035900

2
Disconnect connector (1).

3
Install in the reverse order

Long wedge

115 589 03 59 00

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Page 1

AR91.60-P-0680GH
Remove/install passenger airbag unit
27.2.01

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P91.60-2371-12

up to 31.08.01

1
Instrument panel

2
Self-locking nuts

4
Connector

P91.60-2337-12

as of 01.09.01

2
Self-locking nuts

3
Lock

4
Connector

5
Connector


Remove/Install


Danger!

Risk of injury.
Injuries may result when

performing testing or repair work on airbag or

emergency tensioning retractor units.
Store airbag unit with deployment face up, do

not subject to temperatures above

100 °C. When working on these units,

disconnect the power supply.

AS91.00-Z-0001-01A


Instructions for performing repair, body work

and welding on vehicles with airbags and

ETR units
Models 129 as of 1.7.93, 163, 168, 170, 202

as of 1.7.93, 208, 210, 414, 638, 690.6, 901,

902, 903, 904, 905

Model 461 with engine 602.983

Model 463 up to 30.11.00

ModelS WD141, WD241, WD341, WD641,

WD741, XD141, XD241, XD341, XD441,

XD541, XD641, XD741, YD141, YD241,

YD341, YD441, YD541, YD641, YD741

AH91.00-P-0002-01B

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Legal regulations on handling and storing

airbags and emergency tensioning retractors
Models 124, 129, 140, 163, 168, 170, 202,
203, 208, 209, 210, 211.004/ 006/ 016/ 061/

065/ 070, 215, 220, 230, 314, 316, 318, 414,

461, 463, 638, 668, 670, 690.6, 901, 902,

903, 904, 905, 950, 952, 953, 954, 970, 972,

974, 975, 976

Model WD141, WD241, WD341, WD641,

WD741, XD141, XD241, XD341, XD441,

XD541, XD641, XD741, YD141, YD241,

YD341, YD441, YD541, YD641, YD741

AH91.00-P-0004-01A

o

Notes on disposing of airbag and emergency

tensioning retractor units
All models

OS91.00-P-0001-01A

1
Disconnect ground cable of battery


To prevent unintended contact, insulate

the ground lead cable lug.

AR54.10-P-0003A

2
Remove instrument panel

AR68.10-P-1000GH
3.1
Open lock (3) on both plugs (4, 5)

As of 01.09.01.

4
Detach plugs (4, 5) from squib

Up to 31.8.01, only one plug (4) is present.


Installation:
Plug/s must audibly latch.

As of 01.09.01: Close lock (3) on plugs after

latching.

5
Slacken self-locking nuts (2) from the front

passenger airbag


*BA91.60-P-1003-01A

6
Remove front passenger airbag

7.1
Render airbag units unusable

Only if airbag unit is replaced.

AR91.60-P-0611A

8
Install in the reverse order

9
Carry out diagnosis

a

Airbag (AB) electrical system test

up to 30.11.99.

AD91.60-P-6000GH


As of 1.12.99: Perform diagnosis with

STAR DIAGNOSIS.

Airbag

Number

Designation
Model

163

BA91.60-P-1003-01A
Nut of front passenger airbag unit to

instrument panel mounting
Nm
8

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Page 2

AR68.10-P-1000GH
Removing and installing instrument panel
13.3.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P68.10-0611-09

1
Upper air outlet cover

2
Instrument panel

3
Bolts

4
Bolts

5
Left and right side air nozzles
10

Bottom section of instrument panel

11
Plug connector to instrument cluster

A1
Instrument cluster

6

Instrument cluster cover frame

7
Center air nozzle

8
Plastic screws

9
Bolts


Remove/install

1
Remove instrument panel bottom section (10)

AR68.10-P-1040GH

2
Remove A-pillar trim on left and right

AR68.30-P-4050GH

3
Remove upper section of air outlet panel (1)


Long wedge

*115589035900

4
Unscrew screws (3) from upper side of

instrument panel

5
Remove instrument cluster (A1remove

AR54.30-P-6015GH
6.1
Disconnect sun sensor connector

Only as of 01.09.01: Connector is located

behind instrument cluster

7.1
Remove Parktronic display

Only with Parktronic system (PTS), Code

220a.

AR54.65-P-0003GH
8.1
Disconnect connector from actuator motor for

air distribution flap

Only as of 01.09.01: Connector is located

at center air outlet nozzle on driver's side.

9.1
Disconnect connector from temperature sensor

Only as of 01.09.01: Connector is located

on right side of center air outlet nozzle.

10
Remove screws (9) from center of instrument

panel

11
Remove screws (4) from sides of instrument

panel

12
Remove instrument panel (2)

Danger of damaging instrument panel

when removing and installing

13
Install in the reverse order

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Long wedge

115 589 03 59 00

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AF63.20-P-1120AG
Ticking noise from junction of instrument panel and A-pillar
23.1.02

MODEL
163.136 /154 /172 #A as of 145273,

163.136 /154 /172 #X as of 708319,

163.113 /128 /174 /175

Damage Code
Cause
Remedy

In case of complaints:
#

Hood hinge lower support plate contacting

upper sheet metal.
1
Locate noise.

2
Eliminate noise:
#

Strengthen left hood hinge support

SM63.20-P-0002GH

Strengthen right hood hinge support

SM63.20-P-0003GI

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Page 1

AR07.52-P-1465A
Remove/install intake air temperature sensor
16.2.99

ENGINE
604, 611.960 /961 /962, 612.961 /962 /963 /967, 613.961 /960, 628.960

P15.18-2021-11

Shown on Engine 613.961

1
Tie strap

2
Connector

3
Locking arm

4
Sealing ring

B17
Intake air temperature sensor


Remove/Install

1
Cut through cable strap (1) at locking arm (3)


Installation:
Replace tie strap.

2
Unplug plug (2) at intake air temperature

sensor (B17)

The connector secures simultaneously the

snap-in brackets of the intake air temperature

sensor (B17).

3
Unlatch intake air temperature sensor (B17)

at the mount

Press together snap-in brackets (arrows)

and detach intake air temperature sensor

(B17).


Do not unlatch or latch intake air

temperature sensor (B17) with put on plug,

otherwise the snap-in brackets will be over-

tensioned and therefore damaged.

Replace intake air temperature sensor (B17)

with defective snap-in brackets.

4
Replace seal ring (4)

5
Install in the reverse order

6
Read diagnostic trouble code memory and

erase
Stored faults possibly caused by previous

simulation or by cables disconnected in the

process of installation or testing must be

processed and erased in the DTC memories

once all work is completed.

a

Connect Hand-Held Tester (HHT) and read

out DTC memory
Engine 611 up to 6.99

See
#

AD00.00-P-2000-03A

Diagnosis Manual Diesel Engine Volume 1.2

Engine 611 as of 7.99, 611.962, 612, 613, 628

See
#

STAR DIAGNOSIS

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Page 1

1998-2005 ACCESSORIES & BODY, CAB
Interior Equipment - 163 Chassis
GENERAL INFORMATION
GENERAL NOTES: PASSENGER CARS: INTERIOR EQUIPMENT - AH68.00-Z-9999AZ
MODEL all
NOTES AND LIST OF COMPATIBLE GARAGE DOOR DRIVES FOR GARAGE DOOR OPENER - AH68.05-P-0001-01A
All models with code 231 Garage door opener or with code YF9 Garage door opener
Compatibility, garage door drive to garage door opener
If the garage door drive is not compatible with the garage door opener, a universal receiver (Fix Kit receiver)
can be installed in the garage for modulating the radio signal.
The corresponding compatibility list can be found on the Internet site
http://www.eurohomelink.com
in chapter "HomeLink compatibility".
Additional information on universal receivers is given at the Internet address above and can also be ordered
there.
BASIC KNOWLEDGE
GARAGE DOOR OPENER, FUNCTION - GF68.05-P-0001A
MODEL 129, 202 as of 1.6.98, 203, 208, 210 as of 1.6.98, 215, 220, 230 with CODE (231a) Garage door
opener
MODEL 163 as of 1.9.01, 170 as of 1.6.98
Notes on replacing trim strips in
vehicle interiorMODEL 240AH68.00-P-
0002-01H
Notes and list of compatible garage
door drives for garage door openerMODEL all with CODE (231) Garage door
opener with CODE (YF9) Garage door
openerAH68.05-P-
0001-01A
Notes on operating drawerMODEL 203.0AH68.30-P-
0001-01A
Notes on carrying out repair work in
the vehicle interiorMODEL 240AH68.00-P-
0001-01H

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:21 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:35:25 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

Shown on model 230
Fig. 1: Identifying Garage Door Opener Buttons
- Shown On Model 230
Garage door opener, function
The garage door opener consists of an intelligent radio remote control with three transmitter buttons capable of
learning. Various receivers for opening and closing systems and doors can be activated with the three buttons,
garage door opener button 1 (A67s1), garage door opener button 2 (A67s2) or garage door opener button 3
(A67s3).
Program remote control
Function requirements:
Term. 15R or 15 ON
Press and hold down garage door opener button 1 (A67s1), garage door opener button 2 (A67s2) or
garage door opener button 3 (A67s3).
The garage door opener indicator lamp (A67e4) starts flashing (frequency 1 Hz).
Continue to actuate garage door opener button 1 (A67s1), garage door opener button 2 (A67s2) or garage
door opener button 3 (A67s3) and hold garage door remote control with transmit button pressed for t < 90
s.
After successful programming, the garage door opener indicator lamp (A67e4) flashes rapidly (f = 5.5
Hz) for approx. 10 s.
Release the two transmit buttons and program additional transmitters as required.
Time switch-off
To protect the vehicle battery, the transmitter unit switches off the learn-in mode when programming is not
accomplished within approx. 100 s.
Transmitter mode

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:21 PMPage 2 © 2006 Mitchell Repair Information Company, LLC.