trunk release MERCEDES-BENZ ML350 1997 Complete Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML350, Model: MERCEDES-BENZ ML350 1997Pages: 4133, PDF Size: 88.89 MB
Page 2030 of 4133
AR09.41-P-6817MM
Removing and installing charge air cooler
10.11.99
ENGINE
612.963 in MODEL 163.113
P09.41-2024-09
1
Headlamp units
2
Cover strips
3
Front end crossmember
4
Socket at temperature sensor
9
Bolts
11
Socket
110/2
Charge air cooler
B17
Intake air temperature sensor
5
Right hose clamp
6
Left hose clamp
7
Charge air hose to charge air cooler
8
Charge air hose from charge air cooler
Operation no. of operation texts or standard texts and flat rates
Sector
Op. no.
Operation text
P
096810
REMOVING AND INSTALLING CHARGE AIR COOLER
P
096820
REPLACING CHARGE AIR COOLER
P
096827
REPLACING CHARGE AIR COOLER (COOLER REMOVED)
Removing, installing
Danger!
Risk of injury
from fingers becoming
jammed or bruised
when removing and
installing and aligning hood, trunk lid, doors,
lids and sliding roof
When moving components ensure that no
body parts or limbs are in the area of motion.
AS00.00-Z-0011-01A
1
Open engine hood and position upright
Have an assistant secure hood
AR88.40-P-1000GI
2
Remove headlamp units (1)
AR82.10-P-4730GH
3
Remove front end crossmember (3)
Place over engine with release cable
attached.
AR62.30-P-2300GH
4
Unplug socket (4) at intake air temperature
sensor (B17)
Do not release or lock temperature sensor
(B17) in place with socket plugged in
otherwise the locking arms will be over-
tensioned. Refer to:
#
Removing and installing intake air
temperature sensor.
AR07.52-P-1465A
5
Detach hose clamps (5, 6) of the charge air
hoses (7, 8) at the charge air cooler (110/2)
6
Unscrew bolts (9) at charge air cooler
7
Remove charge air cooler (110/2)
Detach from charge air hoses.
Traces of oil, slight quantities of oil in the
charge air hose come from the crankcase
ventilation and are permissible.
8
Install in the reverse order
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2032 of 4133
AR09.41-P-6817MM
Removing and installing charge air cooler
10.11.99
ENGINE
612.963 in MODEL 163.113
P09.41-2024-09
1
Headlamp units
2
Cover strips
3
Front end crossmember
4
Socket at temperature sensor
9
Bolts
11
Socket
110/2
Charge air cooler
B17
Intake air temperature sensor
5
Right hose clamp
6
Left hose clamp
7
Charge air hose to charge air cooler
8
Charge air hose from charge air cooler
Operation no. of operation texts or standard texts and flat rates
Sector
Op. no.
Operation text
P
096810
REMOVING AND INSTALLING CHARGE AIR COOLER
P
096820
REPLACING CHARGE AIR COOLER
P
096827
REPLACING CHARGE AIR COOLER (COOLER REMOVED)
Removing, installing
Danger!
Risk of injury
from fingers becoming
jammed or bruised
when removing and
installing and aligning hood, trunk lid, doors,
lids and sliding roof
When moving components ensure that no
body parts or limbs are in the area of motion.
AS00.00-Z-0011-01A
1
Open engine hood and position upright
Have an assistant secure hood
AR88.40-P-1000GI
2
Remove headlamp units (1)
AR82.10-P-4730GH
3
Remove front end crossmember (3)
Place over engine with release cable
attached.
AR62.30-P-2300GH
4
Unplug socket (4) at intake air temperature
sensor (B17)
Do not release or lock temperature sensor
(B17) in place with socket plugged in
otherwise the locking arms will be over-
tensioned. Refer to:
#
Removing and installing intake air
temperature sensor.
AR07.52-P-1465A
5
Detach hose clamps (5, 6) of the charge air
hoses (7, 8) at the charge air cooler (110/2)
6
Unscrew bolts (9) at charge air cooler
7
Remove charge air cooler (110/2)
Detach from charge air hoses.
Traces of oil, slight quantities of oil in the
charge air hose come from the crankcase
ventilation and are permissible.
8
Install in the reverse order
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2068 of 4133
AR20.00-P-1142M
Drain, pour in coolant
8.11.99
ENGINE
612.963 in MODEL 163.113
P20.20-2083-12
1
Front noise encapsulation bottom part
2
Radiator
3
Radiator drain tap
4
Siphon hose
Draining
Danger!
Risk of injury
to
fingers being jammed or
pinched
when removing, installing or aligning
hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open engine hood and raise to vertical position
Have assistant secure hood.
AR88.40-P-1000GI
2
Open cap of coolant expansion reservoir
Turn cap half a turn in the anti-clockwise
direction, release pressure, and then unscrew
cap.
3
Remove front noise encapsulation bottom
part (1)
4
Attach siphon hose (4) to drain connection of
radiator
5
Drain coolant at radiator (2) on right
To do this, turn drain tap (3) at radiator (2)
into position "1" (arrow).
Disposal of coolants.
Pay attention to legal provisions or local
wastewater regulations!
Refer to Environmental Protection Catalog
issued by MBVD/PWU for locations in
Germany.
6
Clean cooling and heating system
Clean cooling and heating system in case
of impurities. See
#
Remove oil from cooling and heating system.
AR20.00-P-1250B
Pour in
Notes on coolant
All engines
AH20.00-N-2080-01A
7
Turn drain tap (3) at radiator (2) into position
"0" (arrow)
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2075 of 4133
AR20.00-P-1142M
Drain, pour in coolant
8.11.99
ENGINE
612.963 in MODEL 163.113
P20.20-2083-12
1
Front noise encapsulation bottom part
2
Radiator
3
Radiator drain tap
4
Siphon hose
Draining
Danger!
Risk of injury
to
fingers being jammed or
pinched
when removing, installing or aligning
hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open engine hood and raise to vertical position
Have assistant secure hood.
AR88.40-P-1000GI
2
Open cap of coolant expansion reservoir
Turn cap half a turn in the anti-clockwise
direction, release pressure, and then unscrew
cap.
3
Remove front noise encapsulation bottom
part (1)
4
Attach siphon hose (4) to drain connection of
radiator
5
Drain coolant at radiator (2) on right
To do this, turn drain tap (3) at radiator (2)
into position "1" (arrow).
Disposal of coolants.
Pay attention to legal provisions or local
wastewater regulations!
Refer to Environmental Protection Catalog
issued by MBVD/PWU for locations in
Germany.
6
Clean cooling and heating system
Clean cooling and heating system in case
of impurities. See
#
Remove oil from cooling and heating system.
AR20.00-P-1250B
Pour in
Notes on coolant
All engines
AH20.00-N-2080-01A
7
Turn drain tap (3) at radiator (2) into position
"0" (arrow)
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2146 of 4133
MISCELLANEOUS
MISCELLANEOUS LOCATION
CONNECTORS
CONNECTORS LOCATION
Parking Brake SwitchOn parking brake support bracket.
Passenger's Seat Belt SwitchIn passenger's seat belt buckle.
Release Switch (BAS)Integral to brake booster.
Right Front Seat Belt Buckle SwitchIn passenger's seat belt buckle.
Rotary Tumbler Trunk Lid MicroswitchPart of tailgate latch assembly.
Stoplight SwitchOn brake pedal support.
ComponentComponent Location
Alarm HornIn left rear corner of engine compartment.
Alarm Siren W/ Auxiliary BatteryIn left rear corner of engine compartment.
Antenna Coil (Left)At left side of rear window, behind trim.
Antenna Coil (Right)At right side of rear window, behind trim.
Antenna SplitterOn right side of liftgate.
Audio AmplifierBehind left side of dash.
Blower Motor Preresistor GroupUnder right side of dash, in blower assembly.
Data Link Connector (DLC)Below left side of dash.
Diagnostic Module (OBD II) Scan Tool ConnectorBelow left side of dash.
Driver's ETR SquibOn base of left "B" pillar, behind trim.
FM/AM AmplifierIn liftgate, behind trim.
Front Passenger ETR SquibOn base of right "B" pillar, behind trim.
Garage Door TransmitterOn front center of roof.
Hands-Free MicrophoneOn front center of roof.
Low Beam Headlight Relay Shorting ClipIn left side of engine compartment, in fuse & relay
box.
Recirculated Air Flap ElementBehind right side of dash.
Transponder CoilTop right side of steering column, on ignition
switch.
ComponentComponent Location
X2/4 (Black, 2-Pin)Behind radio.
X11/4 (Black, 16-Pin)Below left side of dash.
X18 (Red, 28-Pin)Behind center of dash.
X18/1 (Black, 9-Pin)Under tailgate trim.
X18/A_B (Black, 16-Pin)At right kick panel.
X18/2 (1) (White, 10-Pin)At left rear of engine compartment.
X18/2 (2) (4-Pin)At left rear of engine compartment, in E-box.
2001 Mercedes-Benz ML320
2001 MERCEDES-BENZ ML320 & ML430
me
Saturday, October 02, 2010 3:21:17 PMPage 6 © 2006 Mitchell Repair Information Company, LLC.
Page 3771 of 4133
AR20.00-P-1250B
Remove oil from cooling and heating system
22.7.97
ENGINE
611.960 in MODEL 202.134 /193 /194 /133
ENGINE
611.961 in MODEL 210.006 /206 /007 /606
ENGINE
611.962 in MODEL 203.006 /004 /206 /204 /706
ENGINE
612.961 in MODEL 210.616 /216 /016
ENGINE
612.962 in MODEL 203.016 /216
ENGINE
612.963 in MODEL 163.113
ENGINE
613.960 in MODEL 220.026
ENGINE
613.961 in MODEL 210.026 /226
ENGINE
628.960 in MODEL 220.028 /128
ENGINE
628.961 in MODEL 211.028
ENGINE
628.963 in MODEL 163.128
ENGINE
646.951 in MODEL 211.004
ENGINE
646.961 in MODEL 211.006 /206 /606
ENGINE
647.961 in MODEL 211.016 /216 /616
ENGINE
648.961 in MODEL 211.023 /026 /223 /226
ENGINE
612.967 in MODEL 209.316
ENGINE
612.990 in MODEL 203.018 /218 /718
ENGINE
646.962 in MODEL 203.007 /207 /707
ENGINE
646.963 in MODEL 203.008 /208 /708
P20.00-2078-06
Shown on engine 611.962
1
Coolant expansion reservoir
18
Radiator
20
Coolant thermostat
Remove/Install
Danger!
Risk of accident
caused by vehicle starting
off when engine is running.
Risk of injury
caused by contusions and burns when
working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
Danger!
Risk of injury
from
fingers being jammed
or crushed
when removing / install / aligning
hoods, doors, trunk lid/tailgate or sliding roof.
With moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
if coolant is swallowed.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open the engine hood and raise to vertical
position
Model 163
AR88.40-P-1000GI
Model 202
AR88.40-P-1000E
Model 203
AR88.40-P-1000P
Model 209
AR88.40-P-1000Q
Model 210
AR88.40-P-1000F
Model 211
AR88.40-P-1000T
Model 220
AR88.40-P-1000M
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1