catalytic converter MERCEDES-BENZ ML350 2003 W163 Owner's Manual

Contents
Loading.............................................. 139
Loading instructions..................... 139
Partition net* ............................... 141
Cargo area cover blind* ............... 143
Cargo floor plates ........................ 144
Roof rack*.................................... 145
Driving systems ................................. 146
Cruise control .............................. 146
Parktronic system*
(Parking assist) ............................ 149
Useful features .................................. 152
Interior storage spaces ................ 152
Cup holders.................................. 154
Armrest in rear seat bench .......... 155
Ashtrays and cigarette lighter ...... 156
Electrical outlet ............................ 158
Telephone* .................................. 158
Tele Aid* ...................................... 159
Garage door opener ..................... 168
Trip computer*............................. 172Operation......................................... 177
The first 1000 miles (1500 km) ......... 178
Driving instructions............................ 179
Drive sensibly – save fuel............. 179Drinking and driving ...................... 179
Pedals ........................................... 179
Power assistance .......................... 179
Brakes........................................... 180
Driving off ..................................... 181
Parking.......................................... 182
Tires .............................................. 182
Hydroplaning................................. 183
Tire traction .................................. 183
Tire speed rating ........................... 184
Winter driving instructions ............ 184
Standing water.............................. 185
Off-road driving ............................. 186
Trailer towing ................................ 192
Passenger compartment ............... 196
Driving abroad .............................. 197
Control and operation of radio
transmitters .................................. 197
Catalytic converter........................ 198
Emission control ........................... 198
Coolant temperature..................... 199
At the gas station ............................... 200
Check regularly and
before a long trip .......................... 201Engine compartment .......................... 202
Hood ............................................. 202
Engine oil ...................................... 203
Transmission fluid level ................ 206
Coolant ......................................... 206
Battery .......................................... 207
Windshield washer system and
headlamp cleaning system ........... 208
Tires and wheels ................................ 209
Important guidelines ..................... 209
Life of tire ..................................... 210
Direction of rotation ..................... 210
Checking tire inflation pressure .... 211
Rotating wheels ............................ 212
Winter driving ..................................... 213
Winter tires ................................... 213
Block heater (Canada only) ........... 214
Snow chains ................................. 214
Maintenance ...................................... 215
Clearing the service indicator ....... 215
Service term exceeded ................. 215
Calling up the service indicator .... 216
Resetting the service indicator ..... 216
Vehicle care ....................................... 217
Cleaning and care
of the vehicle ................................ 217

49 Getting started
Driving
Problems while driving
The engine runs erratically and misfires

An ignition cable may be damaged.


The engine electronics may not be op-
erating properly.


Unburned gasoline may have entered
the catalytic converter and damaged it.

Give very little gas.

Have the problem repaired by an au-
thorized Mercedes-Benz Center as
soon as possible.The coolant temperature is over 248°F
(120°C)
The coolant is too hot and is no longer
cooling the engine.

Stop the vehicle as soon as possible
and turn off the engine. Allow engine
and coolant to cool.

Check the coolant level and add cool-
ant if necessary (
page 206).In case of accident
If the vehicle is leaking gasoline:

Do not start the engine under any cir-
cumstances.

Notify local fire and/or police authori-
ties.
If the extent of the damage cannot be de-
termined:

Notify an authorized Mercedes-Benz
Center.
If no damage can be determined on the


major assemblies


fuel system


engine mount:

Start the engine in the usual manner.

198 OperationDriving instructionsCatalytic converter
Your Mercedes-Benz is equipped with
monolithic type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial con-
trol of the pollutants in the exhaust emis-
sions. Keep your vehicle in proper
operating condition by following our rec-
ommended maintenance instructions as
outlined in your Service Booklet.
Emission control
Certain engine systems serve to keep the
toxic components of the exhaust gases
within permissible legal limits.
These systems, of course, will function
properly only when maintained strictly ac-
cording to factory specifications. Any ad-
justments on the engine should, therefore,
be carried out only by qualified
Mercedes-Benz Light Truck Center autho-
rized technicians. Engine adjustments
should not be altered in any way. More-
over, the specified service jobs must be carried out regularly according to
Mercedes-Benz servicing requirements.
For details refer to the Service Booklet.
!To prevent damage to the catalytic con-
verters, use only premium unleaded
gasoline in this vehicle.
Any noticeable irregularities in engine
operation should be repaired promptly.
Otherwise, excessive unburned fuel
may reach the catalytic converter,
causing it to overheat and start a fire.
Warning!
G
As with any vehicle, do not idle, park or op-
erate this vehicle in areas where combusti-
ble materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.
Warning!
G
Inhalation of exhaust gas is hazardous to
your health. All exhaust gas contains carbon
monoxide, and inhaling it can cause uncon-
sciousness and lead to death.
Do not run the engine in confined areas
(such as a garage) which are not properly
ventilated. If you think that exhaust gas
fumes are entering the vehicle while driving,
have the cause determined and corrected
immediately. If you must drive under these
conditions, drive only with at least one win-
dow fully open at all times.

204 OperationEngine compartmentEngine oil level display
1Knob
2Display in speedometer
Switch on the ignition and wait until the
display
- - - - - -
appears in the
speedometer display2.

Within one second press knob1 twice.
One of the following messages will subse-
quently appear in the display:


OIL i.OThe oil level is correct. Engine oil does
not to be added.


– 1.0 L
Add 1 liter of engine oil.


– 1.5 L
Add 1.5 liters of engine oil.


– 2.0 L
Add 2 liters of engine oil.


OIL HIThe oil level is too high.
Have excess oil siphoned.The display
- - - - - -
flashes in the
speedometer display if a proper oil level
check cannot be performed.

Repeat the engine oil level check after
a few minutes.
!Excessive oil must be siphoned or
drained off. It could cause damage to
the engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
iIf the engine oil level check cannot be
performed again via the display field,
use the dipstick to perform the engine
oil level check (
page 205).
In this case we recommend that you
have the system checked at a
Mercedes-Benz Light Truck Center.

205 Operation
Engine compartment
Oil dipstick
1Oil dipstick
2Oil filler cap
Remove the oil dipstick1.

Wipe the oil dipstick clean.

Fully insert dipstick in tube, and re-
move after three seconds.The engine oil level must be between the
lower (min) and upper (max) mark of the
dipstick.

Add engine oil if necessary.Adding engine oil

Unscrew the oil filler cap2 from the fill-
er neck. Be careful not to overfill with
oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.

Screw the oil filler cap back on the filler
neck.
More information on engine oil can be
found in the “Technical data” section
(
page 286).
iFill quantity between upper and lower
dipstick marking, the level is approxi-
mately 2.1 US qt (2.0 l).
!Excessive oil must be siphoned or
drained off. It could cause damage to
the engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.

265 Practical hints
Jump starting
The battery is located in the engine com-
partment.
Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP.1Positive terminal
2Cable clamps
3Negative terminal
4Cover

Remove cover4 from positive terminal
on both vehicles.

Connect positive terminals1 on the
batteries with the jumper cables. Start
with the charged battery.
!Jump starting may only be performed
on the battery installed in the engine
compartment.
Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If engine does not run after several un-
successful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 261).

302 IndexCargo floor plates 144
Installing 144
Removing 144
Storing 144
Cargo tie-down rings 140
Catalytic converter 198
CD-changer* 238
Center console 27
Lower part 28
Upper part 27
Central locking
Automatic 89
From inside 89
Switch 90
Unlocking from inside 89, 90
Central locking switch 90
Certification label 276
Charge indicator lamp 233
Charging
Vehicle battery 262
Chart
Fuses 271
CHECK ENGINE malfunction indicator
lamp 232
Checking
Coolant level 201, 206Oil level 201, 203
Tire inflate pressure 201
Vehicle lighting 201
Checking weights
Trailer and vehicle 193
Checklist
Off-road driving 187
Returning from off-road driving 191
Child safety 63
Airbags 56
Infant and child restraint systems 54,
60, 63
LATCH child seat mounts 68
Child safety switch see Blocking of rear
door window operation 69
Cigarette lighter
Front center console 156
Cleaning
Cup holder 221
Gear selector lever 221
Hard plastic trim items 221
Headlamps 121
Headliner 221
Instrument cluster 221
Leather upholstery 222
Light alloy wheels 221MB Tex upholstery 222
Plastic and rubber parts 222
Seat belts 221
Steering wheel 221
Windows 220
Windshield 48
Wiper blades 220
Cleaning and care of the vehicle see
Vehicle care 217
Clock 26, 112
Closing
Glove box 152
Hood 203
Liftgate 88
Rear quarter windows* 136
Side windows 135
Sliding/pop-up roof 246
Sliding/pop-up roof* 137
Closing sliding/pop-up roof
In an emergency 246
Cockpit 22, 293
Combination switch 102
High beam flasher 47, 102
Turn signals 47
Windshield wipers 47