CD changer MERCEDES-BENZ ML430 1997 Complete Repair Manual

Fig. 150: Identifying Switch Unit For Heater/Ventilation Components
REMOVE AND INSTALL HEAT EXCHANGER FROM HEATER HOUSING - AR83.20-P-3400GH
MODEL 163

Remove/install
1Remove radio AR82.60-P-
7502EA
2Remove center part of instrument panel (1) AR68.10-P-
1030GH
3Unscrew bolts at heater/AC controls (4) and
remove controls
4Detach cable (2, 3) Unclip cables at
heater/AC controls.
5Disconnect connector (X72/3) at heater/AC
controls (4)
6Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:18 PMPage 180 © 2006 Mitchell Repair Information Company, LLC.

Fig. 151: Identifying Heat Exchanger Components
REPLACE BULBS IN PUSH-BUTTON CONTROL MODULE - AR83.25-P-1123GH
MODELS 163.113/154/174/136/172 up to 31.8.01

Remove/Install
1Remove AC housing AR83.30-P-
5200GH
2Remove bolt (1) from the covering on the
air duct (2)The bolt lies under the air
duct seal.
3Remove lever for blend air flap (3)
4Unscrew bolt (4) at bracket (5).
5Remove heat exchanger (6) upward
6Install in the reverse order
7Inspect cooling system for leaks AR20.00-P-
1010HA

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:18 PMPage 181 © 2006 Mitchell Repair Information Company, LLC.

poisoning from swallowing
coolant.Wear protective gloves, protective
clothing and eye protection.
1Drain coolantEngine 111 in MODEL 163.AR20.00-P-
1142HG
Engines 112 /113 in MODEL 163.AR20.00-
P-1142HA
Engine 628.963 in MODEL 163.128.AR20.00-P-
1142HB
Engine 612.963 in MODEL 163.113.AR20.00-P-
1142M
2.1 Detach
brake line
from the
front end of
the radiator
Only required for right-hand steering.
3.1 Detach
ignition
cable from
the front end
of the
radiator
Only required on right-hand drive vehicles
with ENGINES 111 /112/113.
4Release coolant overflow from
battery shield
5Disconnect upper coolant hose
from the electric coolant pump Detach hose clamp from the upper
coolant hose.
6Unscrew nuts from expansion
reservoir at firewall
7Remove expansion reservoir from
the firewall and lay aside
8Disconnect coolant delivery/return
hoses for heat exchanger (17) Detach hose clamps from coolant
delivery/ return hoses for heat exchanger.
9Discharge air conditioning system
Installation: Evacuate air
conditioning, refill and check for proper
operation and leaktightness.AR83.30-
P-1760GH
10Unscrew self-locking nut (16) at
the expansion valve (15) Replace self-locking nut.
*BA83.30-
P-1003-01B
11
Detach low-pressure refrigerant
line (13) and high-pressure
refrigerant line (14) from expansion
valve (15)
Installation: Install new sealing rings
and moisten with compressor oil.
12Remove instrument panel carrier
(4) AR68.10-
P-1111GH

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:18 PMPage 197 © 2006 Mitchell Repair Information Company, LLC.

Fig. 165: Identifying A/C Housing Components

Disassembly, assembly

Explosion hazard due to welding or
brazing work on the closed air
conditioning system. Poisoning hazard
from inhaling overheated refrigerant
vapors. Injury hazard from eye or skin
contact with liquid refrigerant.Never perform welding or brazing work on the
closed air conditioning system or in its vicinity.
Smoking and open fire is prohibited. Wear
protective goggles and protective gloves, only
work in well ventilated rooms. Perform repair
work on air conditioning circuit only if system is
discharged.
AS83.00-
Z-0001-
01A
Action to be taken in the event air
conditioning is damaged or leaks
AH83.30-
N-0004-
01A

Protect air conditioning circuit and
components from moisture during
repair work
All models with air conditioning
AH83.30-
N-0005-
01A
Notes on handling R134a refrigerantAll models with R134a refrigerant
AH83.30-
N-0003-
01A
1Remove A/C housing AR83.30-
P-5200GH
2Remove heat exchanger (1) from heater
housing AR83.20-
P-3400GH

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:18 PMPage 199 © 2006 Mitchell Repair Information Company, LLC.

Remove/install

Risk of injury to skin and eyes
suffering scalding from contact with
hot coolant spray. Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90°C. Open cap slowly
and release the pressure. Do not pour
coolant into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-
0001-01A

Risk of explosion from welding or
soldering work on closed air
conditioning system. Risk of
poisoning. Inhaling overheated
refrigerant vapors may be toxic. Risk
of injury from skin and eye contact
with liquid refrigerant.Do not carry out any welding work on the
closed air conditioning system or in the
surrounding area. No smoking or open
flames. Wear eye protection and protective
gloves. Work only in well ventilated areas.
Carry out repair work on the air
conditioning system circuit only after the
system has been discharged.
AS83.00-Z-
0001-01A
Procedures if air conditioning system
is damaged or leakingAll models
AH83.30-
N-0004-
01A

Protect air conditioning circuit and
components from moisture when
carrying out repair work
All models fitted with air conditioning
AH83.30-
N-0005-
01A
Notes on handling refrigerant R134aAll models fitted with air conditioning
AH83.30-
N-0003-
01A
1Drain coolant J Engine 112, 113.AR20.00-P-
1142HA
Engine 111.AR20.00-P-
1142HG
Engine 612.963.AR20.00-P-
1142M
2Unscrew coolant compensating
reservoir (1) on firewall Lay compensating reservoir to one side.
3Disconnect coolant delivery/return
hoses for heat exchanger (2) Remove hose clamps from coolant hoses.
4Discharge air conditioning system
Installation: Evacuate air conditioning,
refill and check for proper operation and
leaktightness.AR83.30-P-
1760GH
5Remove cover on expansion valve
(4)
6Remove nut (3) on expansion valve
(4) Replace self-locking nut.
*BA83.30-
P-1003-01B
7Disconnect refrigerant lines from
expansion valve Installation: Install new sealing rings
and moisten with compressor oil.

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:19 PMPage 220 © 2006 Mitchell Repair Information Company, LLC.

ENGINE 119.980 /981 /982 /985
ENGINE 137.970
Fig. 1: Identifying Electronic Accelerator Function

The function of the electronic accelerator pedal EFP in the ME control unit determines the opening angle of the
throttle valve over the actuator EFP/TPM/LLR (other designation: throttle valve actuator).
Further functions are:
Idle speed control [ISC]
Cruise control mode
Variable speed limiter
30 km/hour limit
Reduce/increase the engine torque for ASR/ESP operation
short performance limitation, for example for a higher coolant temperature
Emergency electronic accelerator pedal
Safety concept
Actuate indicator lamp EPC (up to 5/96)
Storing faults
Data exchanger via CAN

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY CAB Throttle Control, Speed Control Systems - 163 Chassis
me
Saturday, October 02, 2010 3:36:27 PMPage 2 © 2006 Mitchell Repair Information Company, LLC.