remove seats MERCEDES-BENZ ML430 1997 Complete Workshop Manual

Safety belts/emergency tensioning retractors
Luggage nets
Child seats
Fig. 57: Identifying Assembly Wedge (110 589 03 59 00)

Fig. 58: Identifying Torx Bit Set (000 589 01 10 00)

REMOVE/INSTALL PANELING IN FOOTWELL - AR68.30-P-4010GH
MODELS 163.113 /128 /136 /154 /157 /172 /174 /175
rear-end door.
8Remove floor covering (3) to rear Installation: Install floor covering
below side paneling.
Assembly wedgeFig. 57
9Install in the reverse order
NumberDesignationModel 163 up to 08/99Model 163 as of 09/99
BA91.40-P-1001-01DBelt end fitting screwNm3535
NumberDesignationModel Series
163
BA68.50-P-1001-
02ABolt securing cargo retainer br acket to loading compartment
floorNm24
NumberDesignationModel Series 163
BA91.20-P-1001-01ABracket for child seat anchorage on load compartment floorNm24

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB In terior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 57 © 2006 Mitchell Repair Information Company, LLC.

5Remove roof frame handles at
rear
on each side, simultaneously press handle upward
and pull out
As of 01.09.01:With integrated coat hook. Open
cover and unscrew screws.

6.1Remove roof frame handles in
load compartment
Only with 3rd row of seats, Code 847 Up to
31.08.01: Open covers for handles, press clip for
handle down on each side, simultaneously press
handle upward and pull out.
As of 01.09.01: Open cover and unscrew screws.
Installation: only up to 31.8.01 and only with
3rd row of seats, Code 847:

Prepare headliner for installing handlesAR68.30-P-
4300-01GH
Fabricate template for
installing handles in headliner WF58.50-P-
6830-02GH
7.1Remove rear dome lamp As of 01.09.01: Open plastic cover, then
unscrew screws
8Disconnect connectors from
dome lamps in rear
9.1Remove coat hanger hook (3)
in roof frame Up to 31.08.01: Open covers of coat hooks,
press both clips together and press coat hooks
upward, simultaneously pull out coat hooks.

10Remove cover for mounting
points of cargo net (4)Up to 31.08.01: open cover and remove screws.
As of 01.09.01: unclip covers at sides
11
Remove mount (5) on roof
frame for mounting third seat
row Open covers for screws and unscrew both
screws. Press clips together, simultaneously press
mount upward and pull out.

12.1Remove shock absorber (12) Only from 01.09.99 to 31.08.01
13Clip in rear interior lamp
(E15/3) AR82.20-P-
0113GH
14
Remove sun visors with
illuminated mirror (E14/1 on
left and E14/2 right)
AR68.60-P-
5480GH
15Remove paneling on B-pillar AR68.30-P-
4700GH
16Remove rear roof frame
paneling AR68.30-P-
4470GH
17Remove paneling on C-pillar AR68.30-P-
4490GH
18Remove rubber door seals
19.1
Pull off edge guard on
headliner in sliding / pop-up
roof cutout (6) Only with electric glass sliding/tilting roof, Code
414a.
Pull plastic clip (7) out of

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 65 © 2006 Mitchell Repair Information Company, LLC.

AZ91.20-P-0001A
Retrofitting anchor rings for child seat restraint attachments
14.11.00

MODEL
163.113 /136 /154 /172 /174

P91.20-2039-06

2
Anchor mounting plate

3
Long spacer

4
Short spacer

5
Trim plate

6
Anchor ring

7
Long bolt

8
Short bolt

9
Trim cover

P91.20-2040-01

1
Template

12
Bolt location for

mounting plate

13
Rivet locations for

mounting plate
Hole in carpet,

Ø=57 mm

10
Center hole for

anchor ring, Ø=9.5

mm

11
Hole for rivet, Ø=4

mm

P91.20-2038-01


Removing

1
Remove compact spare tire

See Owner's Manual.

2
Fold 3rd row seats to storage position

Only with code (847). See Owner's Manual.

3
Remove footwell covers

See Owner's Manual.

4
Remove cargo anchor rings

Modifying

5
Place template (1) on top of load

compartment floor covering and secure with

cargo anchor bolts (arrows)

Turn template over for opposite side.

Template

*163589066300

6
Mark floor covering through center of bolt

location (12) for anchor mounting plate (2)

Only for those positions at which anchor

rings will be installed.

7
Remove template (1)

8
Remove load compartment floor covering

f

AR68.20-P-4810GH

9
Place floor covering faceup on suitable surface

10
Using hole saw, create Ø=57 mm hole for

anchor ring assembly


Only for those positions at which anchor

rings will be installed. Secure floor covering

appropriately to ensure hole is cut cleanly.

Use mark as a guide for center of hole.

11
Lower rear axle carrier

Only Model 163.174 for installation of 2nd

row center anchor ring.

f

AR35.10-P-0020-01GH

12
Place template (1) on floor pan and secure

with cargo anchor bolts

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Page 1

AR91.29-P-0008GH
Remove/install seat adjustment control module
23.6.99

MODEL
163.113 /128,

163.136 /154 as of 1.9.99,

163.157,

163.172 as of 1.9.99,

163.175

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

MODEL
163.174

P91.29-2108-06

1
Coupling for left front seat

adjustment switch or right front seat

adjustment switch

2
Coupling for interior wiring harness

3
Coupling for height adjustment

motor for rear front seat cushion

4
Coupling for horizontal adjustment

motor for front seat

5
Coupling for height adjustment

motor for front front seat cushion

6
Coupling for electrical line for seat

belt buckle of front seat

P91.29-2108-06

7
Coupling for front seat backrest

angle motor

8
Coupling for automatic child seat

recognition

9
Coupling for heated seats

10
Bracket

11
Retaining lugs

N32/1
Left front seat adjustment control

module with memory

N32/2
Right front seat adjustment control

module with memory


Remove/Install

1
Move front seat forwards and adjust rear front

seat cushion upwards

2
Disconnect connector from coupling for left

front seat adjustment switch or right front seat

adjustment switch (1) and from the coupling

for interior wiring harness (2) on the left front

seat adjustment control module with memory

(N32/1) or right front seat adjustment control

module with memory (N32/2)

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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AR91.10-P-1060GH
Remove and install front seat backrest
5.3.97

MODEL
163.113 /136 /154 /157 /172

with CODE (221b) Electrically adjustable driver and passenger seat

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

MODEL
163.128 /175

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

MODEL
163.174

P91.10-0550-06

Shown on front seat without memory

switch for left electrically adjustable front

seat, code 241/memory switch for right

electrically adjustable front seat, code 242a

1
Front seat backrest

2
Screws

P91.10-2149-06

Shown on front seat with memory switch

for left electrically adjustable front seat,

code 241/memory switch for right

electrically adjustable front seat, code 242a

1
Front seat backrest

2
Screws

3
Heated seats connector

4
Connector for front seat backrest

incline motor

N32/1
Left front seat adjustment control

module with memory

N32/2
Right front seat adjustment control

module with memory


Remove/install

1
Remove front seat

AR91.10-P-1000GH

2
Remove paneling on front seat frame

AR91.10-P-1200GH

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3.1
Disconnect heated seats connector (3) and

connector for front seat backrest incline motor

(4) from left front seat adjustment control

module with memory (N32/1) or right front

seat adjustment control module with memory
(N32/2)

Only for memory switch for left electrically

adjustable front seat, code 241 or memory

switch for right electrically adjustable front

seat, code 242a.


Installation:
Ensure that the electrical

lines are routed properly!

4
Unscrew screws (2) from backrest fittings


*BA91.10-P-1003-01B

Torx bit set

*000589011000

5
Remove front seat backrest (1)

6
Install in the reverse order


Front seats

Number

Designation
Model

Series 163

BA91.10-P-1003-01B
Bolt, front seat backrest to seat frame
Nm
30 (
F
3)

Torx bit set

000 589 01 10 00

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Page 2

AR91.29-P-1420GH
Removing and installing front power seat motor group (seat cushion)
7.3.97

MODEL
163 with CODE (221b) Electrically adjustable left and right front seats

P91.29-0333-06

1
Seat cushions

2
Screws

3
Screws

4
Front bearing plate

5
Rear bearing plate

6
Snap rings

7
Bearing pin

8
Screws

M25m2
Rear up/down motor

M25m3
Front up/down motor

Operation no. of operation texts or of standard texts and flat rates
Division
Operation

no.
Operation text

P
916008
REMOVING DRIVE MOTOR FOR DRIVER'S SEAT LONGITUDINAL ADJUSTMENT (SEAT REMOVED)

P
916013
REMOVING DRIVE MOTOR FOR DRIVER'S SEAT HEIGHT ADJUSTMENT (SEAT REMOVED)

P
916058
REMOVING DRIVE MOTOR FOR PASSENGER SEAT LONGITUDINAL ADJUSTMENT (SEAT REMOVED)

P
916063
REMOVING DRIVE MOTOR FOR PASSENGER SEAT HEIGHT ADJUSTMENT (SEAT REMOVED)


Removal, installation

1
Remove front seat backrest

AR91.10-P-1060GH

2
Unscrew screws (2) on seat frame

Torx bit set

*000589011000

3
Remove seat cushion (1) from seat

adjustment mechanism

4
Disconnect connectors from adjustment

motors (M25m2, M25m3)

5
Unscew screws (3) on bearigng plates (4, 5)

Torx bit set

*000589011000

6
Remove bearing plates (4, 5)

7
Remove snap rings (6) on bearing pins (7),

press bearing pins out of fork heads

8
Unscrew screws (8) on shaft beerings

Torx bit set

*000589011000

9
Remove adjustment motors (M25m2, M25m3)

10
Install in opposite order

11
Check for proper function

See Owner's Manual

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AR91.10-P-1000GH
Remove/install front seat
3.3.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175 with CODE (221b) Electrically adjustable driver and passe
nger seat

P91.10-0547-06

1
Torx socket screws

2
Cover cap

3
Front seat

4
Torx socket bolt

5
Belt end fitting

6
Connector

X55/3
Left front seat contacting strip

X55/4
Right front seat connector block


Remove/install

1
Remove headrest

See owner's manual

2
Remove cover cap (2) from seat rail paneling

Set the seat height adjustment such that

the screw on the belt end fitting is visible.

3
Unscrew internal Torx drive bolt (4) from the

belt end fitting (5)


*BA91.40-P-1001-01D


Torx bit set

*000589011000

4
Remove belt end fitting (5)

5
Unscrew internal Torx drive bolts (1) from the

front seat console

Installation:
Replace bolts.


*BA91.10-P-1001-01B

Torx bit set

*000589011000

6
Move the front seat (3) forward

7
Unscrew internal Torx drive bolts (1) from the

back seat console

Installation:
Replace bolts.


*BA91.10-P-1001-01B


Torx bit set

*000589011000

8
Detach connector (6) from the front left seat

connector block (X55/3) and the front right

seat connector block (X55/4)

9
Remove front seat (3)

10
Install in the reverse order


Front seats

Number

Designation
Model

Series 163

BA91.10-P-1001-01BBolt of seating mounting bracket to vehicle

floor
Nm
40


Safety belts/emergency tensioning retractors

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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13
Unhook vertical adjustment cable (6) from

vertical adjustment handle (5)

14
Guide vertical adjustment cable (6) through

grommet (12)


Installation:
If a new rear seat cushion

frame is used, the grommet must be installed

in the new rear seat cushion frame.

15
Remove handle locking device (13) from rear

seat cushion frame

16
Unhook horizontal adjustment cable (8) at clip

(10) and at front of rear seat cushion frame

Risk of breakage!

17
Unscrew bolts from horizontal adjustment

handle

18
Detach horizontal adjustment cable (8) from

horizontal adjustment handle

Risk of breakage!

Pull out horizontal adjustment handle.

19
Remove rear seat seat belt buckle

40% rear seat without side airbag in left

and right rear, code 293.

AR91.40-P-1516GH

40% rear seat with side airbag in left and
right rear, code 293.

AR91.40-P-1516GK

60% rear seat outer seat.

AR91.40-P-1516GJ

20
Unscrew mounting screws for rear seat

cushion frame (2)

Installation:
Replace damaged shims at

the diagonal supports of the rear seat.


*BA91.12-P-1010-03A

21
Remove rear seat cushion frame (3)

Remove rear seat cushion frame through

tailgate

22
Install in the reverse order


Rear seats

Number

Designation
Model

163 as of

09/99

BA91.12-P-1009-03A
Bolt for clamping band to seat frame
Nm
45

BA91.12-P-1010-03A
Screw for bracket to seat frame
Nm
23

Torx bit set

000 589 01 10 00

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Page 2

AR91.12-P-1730GI
Remove and install locking mechanism for folding rear seat backrest
5.5.99

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2133-06

1
Rear backrest release cable

2
Adjuster

3
Screws

4
Bolts

5
Rear backrest fitting


Remove/Install

1
Remove side covers at rear backrest

fitting (5)

2
Detach rear seat backrest release cable (1) at

adjuster (2)

Mark adjustment position on the thread.

Turn the adjuster counterclockwise until the

rear backrest release cable can be unhooked.

3
Unscrew bolts (3) from rear backrest fitting


With 60% rear seat:
Unscrew bolts (3) at
the same time in order to prevent the rear

backrest fitting from tipping.


*BA91.12-P-1006-03A

4
Unscrew bolts (4) from rear backrest fitting


*BA91.12-P-1007-03A

Torx bit set

*000589011000

5
Remove backrest fitting (5)

6
Install in the reverse order


Installation:
check unlocking function of

folding rear backrest.


Rear seats

Number

Designation
Model

163 as of

09/99

BA91.12-P-1006-03A
Bolt from backrest fitting to backrest
Nm
30

BA91.12-P-1007-03A
Screw for backrest fitting on seat frame
Nm
30

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Page 1