bulb MERCEDES-BENZ ML430 1997 Complete Manual PDF

Fig. 155: Identifying Longitudinal Wedge (115 589 03 59 00)
REMOVE/INSTALL FOG LA MP BULB - AR82.10-P-1825GI
MODELS 163.113 #A as of 289565, 163.113 #X as of 754620, 163.154 #A as of 289565, 163.154 #X as of
754620, 163.128/157/175
Fig. 156: Identifying Fog Lamp Bulb Components

REMOVE/INSTALL HEADLIGHT BEAM ADJUSTMENT CONTROL MODULE - AR82.10-P-4081GH
order
Remove/install
1Remove fog lamp (1) AR82.10-P-5103GI
2Remove bulb with plug
(2)Do not hold the bulb with
bare fingers, as fingerprints
bake and leave behind
opaqueness on the bulb. Use
a soft, lint-free cloth.
To unlock, rotate
counterclockwise.
The bulb and plug are
one unit.
3Install in the reverse
order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:08 PMPage 255 © 2006 Mitchell Repair Information Company, LLC.

REMOVE/INSTALL ELECTRIC HEADLAMP RANGE ADJUSTMENT MOTOR - AR82.10-P-4082GH
MODEL 163.154 /172 /113 with CODE (612) Xenon headlamp unit
MODEL 163.174/175/128/157
Fig. 158: Identifying Electric Headlamp Range Adjustment Motor Components

7Inspect headlamp
adjustment, correct if
necessary.
Check and correct
headlamp adjustment AP82.10-P-8260GH
Remove/install
Risk of death caused by
high voltage levels
present at xenon
headlamps.
Risk of explosion/fire
hazard through highly
flammable material in the
area of damaged xenon
bulbs
Risk of injury through Do not come into contact
with parts that are under
high voltage. Persons with
active electronic implants
(e.g. heart pacemakers)
must never work on xenon
headlamps. Switch off
complete lighting system.
Wear insulating safety
shoes, safety glasses and AS82.10-Z-0001-01A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 257 © 2006 Mitchell Repair Information Company, LLC.

REMOVE/INSTALL XENON HEADLAMP CONTROL UNIT - AR82.10-P-4632GH
MODEL 163.113 #X up to 754619, 163.113 /154 #A up to 289564, 163.172 with CODE (612) Xenon
UV light, hot
components on xenon
headlamps and glass
splinters when xenon
bulbs burst
Risk of poisoning
through inhalation of
mercury vapor and
swallowing of or skin
contact with toxic salts
and mercury compoundsprotective gloves. Remove
highly inflammable
materials from the hazard
area. Ensure that the
workplace is sufficiently
ventilated.
1Remove left front lamp
unit (E1) or right front
lamp unit (E2) AR82.10-P-4730GH
2Remove cover from rear
of lamp unit
3Turn left headlamp range
adjustment motor
(E1m1) or right
headlamp range
adjustment motor
(E2m1) to right and
remove from left front
lamp unit (E1) or right
front lamp unit (E2) Left side: 1/4 clockwise
rotation. Right side: 1/4
counterclockwise rotation.
4Unhook adjusting
support and remove left
headlamp range
adjustment motor
(E1m1) or right
headlamp range
adjustment (E2m1)
5Install in the reverse
order
6Set headlamps to zero
position using STAR
DIAGNOSIS
7Inspect headlamp
adjustment, correct if
necessary.
Check and correct
headlamp adjustment AP82.10-P-8260GH

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 258 © 2006 Mitchell Repair Information Company, LLC.

headlamp unit
MODEL 163.174 #A up to 289564
Fig. 159: Identifying Xenon Headlamp Control Unit Components

Remove/install
Risk of death caused by
high voltage levels
present at xenon
headlamps.
Risk of explosion/fire
hazard through highly
flammable material in
the area of damaged
xenon bulbs.
Risk of injury through
UV light, hot
components on xenon
headlamps and glass
splinters when xenon
bulbs burst.
Risk of poisoning
through inhalation of
mercury vapor and Do not come into contact
with parts that are under
high voltage. Persons with
active electronic implants
(e.g. heart pacemakers) must
never work on xenon
headlamps. Switch off
complete lighting system.
Wear insulating safety
shoes, safety glasses and
protective gloves. Remove
highly inflammable
materials from the hazard
area. Ensure that the
workplace is sufficiently
ventilated.AS82.10-Z-0001-01A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 259 © 2006 Mitchell Repair Information Company, LLC.

Fig. 161: Identifying Xenon Headlamp Control Unit Components
Remove/install
Risk of death caused by
high voltage levels
present at xenon
headlamps.
Risk of explosion/fire
hazard through highly
flammable material in the
area of damaged xenon
bulbs.
Risk of injury through
UV light, hot components
on xenon headlamps and
glass splinters when
xenon bulbs burst.
Risk of poisoning
through inhalation of
mercury vapor and
swallowing of or skin
contact with toxic salts
and mercury compounds.Do not come into contact
with parts that are under
high voltage. Persons
with active electronic
implants (e.g. heart
pacemakers) must never
work on xenon
headlamps. Switch off
complete lighting system.
Wear insulating safety
shoes, safety glasses and
protective gloves.
Remove highly
inflammable materials
from the hazard area.
Ensure that the
workplace is sufficiently
ventilated.AS82.10-Z-0001-01A
1Remove left front lamp
unit (E1) or right front AR82.10-P-4730GH

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 261 © 2006 Mitchell Repair Information Company, LLC.

REMOVING AND INSTALLING FRONT DOME LAMP - AR82.20-P-0110GH
MODEL 163
Fig. 172: Identifying Front Dome Lamp Components

2Remove retaining clip (2)
and water hose (1) from
telescopic nozzle
3Unscrew screws (3) from
mount of telescopic nozzle
4Remove cover (4) from
telescopic nozzle Risk of breakage!
Press telescopic
nozzle upward to obtain
access to the retaining
lugs for the cover from
above
5Remove telescopic nozzle
(5) together with mount
6.1Remove mount from
telescoping nozzle Only when the
telescopic nozzle is
replaced.
7Install in the reverse order
Removal, installation
1Remove overhead control
panel (1) AR82.20-P-1100GH
2Remove bulb (2)

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 271 © 2006 Mitchell Repair Information Company, LLC.

CHANGE REAR DOME LAMP - AR82.20-P-0113-01GH
1. Put dome lamp on workbench.
2. Remove all stiffening ribs (1) on edge.
Only for vehicles with lamella roof, code 417a.
3.1 Measure 13 mm (a) from the front edge and mark.
Only for vehicles with lamella roof, code 417a.
4.1 Cut dome lamp at the mark.
5 Deburr all cutting edges.
Fig. 173: Identifying Rear Dome Lamp Stiffening Ribs On Edge

REMOVE/INSTALL REAR DOME LAMP - AR82.20-P-0113GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
3Release socket (3) for
bulb (2) by pressing in The bulb socket is
clipped to the overhead
control panel.
4Pull dome lamp switch
(4) off of reflector
housing (6)
5Unscrew screws (5) from
reflector housing (6) on
left and right on overhead
control panel (1)
6Pry reflector housing (6)
out of overhead control
panel (1) Avoid damaging
reflector housing
7Reinstall in opposite
order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 272 © 2006 Mitchell Repair Information Company, LLC.

Front seats
Seat belts/emergency tensioning retractors
MAINTENANCE
CHECK SETTING OF HIGH BEAM - AP82.10-P-8260-02A
1. The light focal point should be located on the relevant central mark (6). In the event of a deviation: Check
seat of bulb.
Fig. 221: Identifying Central Mark

SET OR INSPECT FOG LAMPS - AP82.10-P-8260-04A
1. The light-dark boundary must be as horizontal as possible at the height of the appropriate dividing line
(4), correct if necessary.
2. For model 140 sedan as of approx. 03.94, 168 and 202: Check seat of bulb.
10.2Install E-call control
module (A35/8) with
bracket Only with emergency call
system E-Call, code 349.AR82.95-P-0008GH
*BA91.10-P-1001-01B
*BA91.40-P-1001-01D
11Install center console AR68.20-P-2000GH
12Install radio (A2) AR82.60-P-7502EA
NumberDesignationModel Series 163
BA91.10-P-1001-01BBolt of seating mounting
bracket to vehicle floorNm40
NumberDesignation
Model 163 up to
08/99Model 163 as of
09/99
BA91.40-P-1001-
01DScrew on belt end
fittingNm3535

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:10 PMPage 322 © 2006 Mitchell Repair Information Company, LLC.

AP82.10-P-8260-04A
Set or inspect fog lamps

P82.10-0205-01

1
The light-dark boundary must be as horizontal as possible at the height of the appropriate
dividing line (4), correct if necessary.

2
For model 140 sedan as of approx. 03.94, 168 and 202: Check seat of bulb.

P82.10-3633-01

Model 163.113 /154 #A as of 289565,

163.113 #X as of 754620,

163.128 /154 /157 /175 except CODE (U49) Styling package

Arrow:
Position of adjusting screw

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR82.10-P-1825GH
Remove/install fog lamp bulb
23.4.01

MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package

MODEL
163.174

P82.10-2833-06

1
Cover

2
Bulb housing

3
Bulb

4
Connector

5
Locking mechanism

6
Fog lamp insert


Remove/install

1
Remove cover (1) from bumper

Do not break retaining lugs.

2
Remove bulb housing (2)

To unlock, rotate counterclockwise.


Installation:
Ensure that the locking

device has locked securely.

3
Remove fog lamp insert (6) from housing

Installation wedge

*115589035900

4
Disconnect connector (4)

5
Remove bulb on the back of the fog lamp

insert (6)

Do not hold the bulb with bare fingers, as

fingerprints bake and leave behind

opaqueness on the bulb. Use a soft, lint-free

cloth.

Lock securely.

6
Install in the reverse order

Longitudinal wedge

115 589 03 59 00

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1