MERCEDES-BENZ ML430 1997 Complete Repair Manual

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Spare parts service
All authorized Mercedes-Benz Light Truck Centers
maintain a stock of original spare parts required for
maintenance and repair work. In addition, strategically
located parts distribution centers provide quick and
reliable parts service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty, or compromise its durability or
safety. Warranty coverage
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized Mercedes-
Benz Light Truck Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Massachusetts, and Vermont emission control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Light Truck Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Light
Truck Center arrange for a replacement. It will be
mailed to you.

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Identification labels
1 Certification label and Paintwork Number 2Vehicle Identification Number (VIN)
3 Engine number
4 Information label, California version
5 Emission control label
Vacuum line routing for emission control system
Note:
When ordering spare parts, please specify vehicle
identification and engine numbers.

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Layout of poly-V-belt drive 1 Automatic belt tensioner
2 Crankshaft
3 Air conditioner compressor
4 Coolant pump
5 Generator (alternator)
6 Idler pulley
7 Power steering pump
For dimensions of the poly-V-belt, see technical data.

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Technical data
Model ML 320 (163 154)
1
ML 430 (163 172)
1
ML 55 AMG (163 174)
1
Engine 112 113 113
Mode of operation 4-stroke engine, gasoline injection 4-stroke engine,
gasoline injection 4-stroke engine,
gasoline injection
No. of cylinders688
Bore 3.54 in (89.90 mm) 3.54 in (89.90 mm) 3.82 in (97.00 mm)
Stroke 3.31 in (84.00 mm) 3.31 in (84.00 mm) 3.62 in (92.00 mm)
Total piston displacement 195.2 cu.in. (3199 cm
3) 260.6 cu.in. (4266 cm
3) 332.0 cu.in. (5439 cm
3)
Compression ratio 10:1 10:1 10.5:1
Output acc. to SAE J 1349 215 hp / 5600 rpm (160 kW / 5600 rpm) 268 hp / 5750 rpm
(200 kW / 5750 rpm) 342 hp / 5500 rpm
(255 kW / 5500 rpm)
Maximum torque acc. to
SAE J 1349 233 ft.lb / 3000 rpm
(315 Nm / 3000 rpm) 288 ft.lb / 3000 rpm
(390 Nm / 3000 rpm) 376 ft.lb / 2800 rpm
( 510 N m / 2 80 0 r p m )
Maximum engine speed 6000 rpm 6000 rpm 6000 rpm
Firing order 1-4-3-6-2-5 1-5-4-2-6-3-7-8 1-5-4-2-6-3-7-8
Poly-V-belt 2390 mm 2390 mm 2390 mm
1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding d ata of all
special bodies and special equipment.

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Rims – Tires
1 Must not be used with snow chains.Model ML 320 ML 430 ML 55 AMG
Rims (light alloy)
Wheel offset 8 J x 16 H 2 ET62
2.4 in (62 mm) 8
1/2 J x17 H2 ET52
2.0 in (52 mm) 9 J x 18 H2 ET 52
2.0 in (52 mm)
All season tires:
Radial-ply tires 255 / 65 R 16 109H 275 / 55 R 17 109H 285 / 50 R 18 109W
1
Spare wheel
Rim (standard equipment)
Steel
Wheel offset 4 J x 18 H 2 ET0
0 in (0 mm) 4 J x 18 H 2 ET0
0 in (0 mm) 4 J x 18 H 2 ET0
0 in (0 mm)
Space-saver tire T155 / 90 D18 113M
1
T155 / 90 D18 113M
1
T155 / 90 D18 113M
1

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Rims – Winter tires
Rims – Tires (optional)
Model ML 55 AMG
Rims (light alloy)
Wheel offset 8
1/2 J x 17 H2 ET 52
2.0 in (52 mm)
All season tires:
Radial-ply tires 275 / 55 R 17 109H
Model ML 320 ML 430
Rims (light alloy)
Wheel offset 8
1/2 J x17 H2 ET52
2.0 in (52 mm) 8
1/2 J x17 H2 ET47
1.85 in (47 mm)
Rims (light alloy)
Wheel offset 8
1/2 J x17 H2 ET47
1.85 in (47 mm)
All season tires:
Radial-ply tires 275 / 55 R 17 109H 275 / 55 R 17 109H

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Electrical system
We i g h t s
(see certification tag)
Model ML 320 ML 430 ML 55 AMG
Generator (alternator) 14 V / 115 A 14 V / 150 A 14 V / 150 A
S t a r te r m o to r 12 V / 1. 7 k W 12V / 1. 7 k W 12V / 1.7 k W
Battery 12V / 100 Ah 12V / 100 Ah 12V / 100 Ah
Spark plugs
Electrode gap
Tightening torque Bosch F 8 DPER
Beru 14 FGH 8 DPUR X 2
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm) Bosch F 8 DPER
Beru 14 FGH 8 DPUR X 2
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm) Bosch F 8 DPER
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm)
Roof load max. 220 lbs (100 kg)

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Main dimensions
Model ML 320 ML 430 ML 55 AMG
Overall vehicle length 180.6 in (4587 mm) 180.6 in (4587 mm) 182.5 in (4635 mm)
Overall vehicle width 86.2 in (2190 mm) 86.2 in (2190 mm) 86.2 in (2190 mm)
Overall height 71.6 in (1820 mm) 71.6 in (1820 mm) 71.0 in (1804 mm)
Wheel base 111.0 in (2820 mm) 111.0 in (2820 mm) 111.0 in (2820 mm)
Track, front 60.4 in (1535 mm) 61.2 in (1555 mm) 61.2 in (1555 mm)
Track, rear 60.4 in (1535 mm) 61.2 in (1555 mm) 61.2 in (1555 mm)

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Fuels, coolants, lubricants etc. - capacities
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Fuels, coolants, lubricants etc. – capacities
Vehicle components and their respective lubricants must match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Light Truck
Center.
Fuels, coolants, lubricants etc. Model Capacity
Engine with oil filter
(recommended engine oils) ML 320 / ML 430
ML 55 AMG 8.5 US qt (8.0 l)
8.0 US qt (7.5 l)
Automatic transmission
(automatic transmission fluid) 9.0 US qt (8.5 l)
Transfer case
(Dexron 3 or Dexron 2E) 1. 6 U S q t (1. 5 l )
Rear axle
(Hypoid gear oil SAE 90, 85 W 90) 1.3 US qt (1.25 l)
Front axle
(Hypoid gear oil SAE 90) 1. 2 U S q t (1. 1 l )
Power steering
(MB Power steering fluid) approx. 0.65 US qt (0.6 l)
Front wheel hubs
(high temperature roller bearing grease) approx. 1.5 oz (43 g) each

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Brake system
(MB Brake fluid [DOT 4+]) approx. 0.9 US qt (0.8 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1) Vehicles without
headlamp cleaning
system
Vehicles with headlamp
cleaning system approx. 5.5 US qt (5.0 l)
approx. 8.0 US qt (7.6 l)
Cooling system
(MB Anticorrosion / antifreeze) approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON)) ML 320 / ML 430
ML 55 AMG approx. 19.2 US gal (73.0 l)
approx. 3.2 US gal (12.0 l)
approx. 24.5 US gal (93.0 l)
approx. 3.2 US gal (12.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r i c a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing r atios, see
page 237.Fuels, coolants, lubricants etc. Model Capacity