odometer MERCEDES-BENZ ML430 2002 W163 Owner's Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2002, Model line: ML430, Model: MERCEDES-BENZ ML430 2002 W163Pages: 342, PDF Size: 13.75 MB
Page 12 of 342

9 IntroductionImportant notice for California retail buyers of Mercedes-Benz automobiles
Under California law you may be entitled to a replacement of your vehicle or a refund of the purchase price or lease
price, if Mercedes-Benz USA, LLC and / or its authorized repair or service facilities fail to fix one ore more substantial
defects or malfunctions in the vehicle that are covered by its express warranty after a reasonable number of repair
attempts. During the period of 18 months from original delivery of the vehicle or the accumulation of 18 000 miles on
the odometer of the vehicle, whichever occurs first, a reasonable number of repair attempts is presumed for a retail
buyer or lessee if one or more of the following occurs: (1) the same substantial defect or malfunction results in a
condition that is likely to cause death or serious bodily injury if the vehicle is driven, that defect or malfunction has
been subject to repair two or more times, and you have directly notified Mercedes-Benz USA, LLC in writing of the
need for its repair and have given us a direct opportunity to perform a repair ourselves, (2) the same substantial defect
or malfunction of a less serious nature than category (1) has been subject to repair four or more times and you have
directly notified us of the need for its repair and given us the opportunity to repair ourselves, or (3) the vehicle is out
of service by reason of repair of the same or different substantial defects or malfunctions for a cumulative total of
more than 30 calender days. Written notification should be sent to us, not a dealer, at Mercedes-Benz USA, LLC,
Customer Assistance Center, One Mercedes Drive, Montvale, NJ 07645-0350.
Maintenance
The Service Booklet describes all the necessary maintenance work which should be performed at regular intervals.
Always have the Service Booklet with you when you take the vehicle to your authorized Mercedes-Benz Light Truck
Center for service. The service advisor will record each service in the booklet for you.
Page 28 of 342

25 Central locking system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Obtaining replacement keys
Your vehicle is equipped with a theft deterrent locking
system requiring a special key manufacturing process.
For security reasons, replacement keys can only be
obtained from your authorized Mercedes-Benz Light
Truck Center.
Start lock-out
Important!
Removing the key from the steering lock activates the
start lock-out. The engine cannot be started.
Turning the key in the steering lock to position 2
deactivates the start lock-out.
Note:
In case the engine cannot be started and the
messagesÁ and î are shown in the odometer
display field, the system is not operational. Contact an
authorized Mercedes-Benz Light Truck Center or call
1-800-FOR-MERCedes (in the USA), or 1-800-387-0100
(in Canada).General notes on the central locking system
If the key in the steering lock is in position 1 or 2, the
vehicle cannot be locked or unlocked with the remote
control.
If the vehicle cannot be locked or unlocked:
•Check the batteries of the remote control, see
page 292.
•Synchronize the remote control, see page 293.
Page 86 of 342

83 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index 1Coolant temperature gauge, see page 87
2Outside temperature indicator (optional), see
page 88
3Fuel gauge with reserve and fuel cap placement
warning lamp, see page 242
4Left turn signal indicator lamp, see exterior lamp
switch, page 97
5Knob for odometer / trip odometer readout / reset,
FSS indicator, and intensity of instrument lamps,
see page 86
64-ETS+ and ESP warning lamp, see page 243
For 4-ETS+ (four wheel electronic traction system),
seepage221;
for ESP (electronic stability program), see page 223.7Speedometer
8Selectable:
Trip odometer, see page 86
Main odometer, see page 86
FSS display, see page 94
Engine oil level indicator, see page 96
9Right turn signal indicator lamp, see exterior lamp
switch, page 97
10Knob for setting clock, see page 87
11Tachometer, see page 88
12Gear range indicator display, see selector lever
positions, page 186
13Clock, see page 87
Page 88 of 342

85 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index If the “CHECK ENGINE” malfunction
indicator lamp comes on when the engine is
running, it indicates a malfunction of the
fuel management system, emission control
system, systems which impact emissions, or
the fuel cap is not closed tight. In all cases,
we recommend that you have the
malfunction checked as soon as possible, see
page 240.Additional function indicator lamps
(in the odometer display)
FSS indicator (Service A), see page 94
FSS indicator (Service B), see page 94
The symbols appear in the main odometer display field
prior to the next suggested service. Depending on
operating conditions throughout the year, the next
service is calculated and displayed in days or distance
remaining. See page 94 for notes on the flexible service
system (FSS).
CHECK
ENGINE
Page 89 of 342

86 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Activating instrument cluster display
The display for temperature, odometer, oil level
indicator and clock is activated by:
•Opening the driver’s door.
•Pressing button (1) in the instrument cluster (with
key removed or in steering lock position 0).
•Turning the key in steering lock to position 1 or 2.
The instrument cluster display shuts off automatically.Display illumination
The instrument cluster illumination can be set with the
park lamps, low beam headlamps or high beam
headlamps switched on.
Rotate knob (1) to vary intensity of instrument lamps:
•Clockwise - instrument lamp intensity increases.
•Counterclockwise - instrument lamp intensity
decreases.
Odometer/trip odometer (8)
Activate the instrument cluster.
•Press knob (1) once to switch to or from odometer to
trip odometer readout.
•Press and hold knob (1) for more than 1 second to
reset trip odometer (with trip odometer displayed).
•Press knob (1) twice to display next scheduled
service.
2
Page 97 of 342

94 Flexible service system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Flexible service system (FSS)
(service indicator)
The FSS permits a flexible service schedule that is
directly related to the operating conditions of the
vehicle.
The symbol 9 or ´ appears in the main odometer
field prior to the next suggested service. Depending on
operating conditions throughout the year, the next
service is calculated and displayed in days or distance
remaining.The symbols 9 or ´ indicate the type of service
to be performed:
9Service A
´Service B
The message is displayed for approximately 10 seconds
when turning the key in steering lock to position 2, or
while driving when reaching the service warning
threshold.
The message can be canceled manually by pressing
button (1).
The next service due date is displayed either in days or
in miles, depending on your driving style.
Once the suggested term has passed, the symbol 9
or ´ plus message, preceded by a – (minus symbol)
blinks every time when turning the key in steering lock
to position 2.
Calling up service indicator manually:
Activate the instrument cluster, see page 86.
Within 1 second press button (1) twice to call up the
FSS display for approximately 10 seconds.
Page 99 of 342

96 Engine oil level indicator
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Engine oil level indicator
To check the engine oil level, park vehicle on level
ground, with engine at normal operational temperature.
Check oil level approximately 5 minutes after turning
off the engine, allowing for the oil to return to the oil
pan.
Turn the key in steering lock to position 2 and wait until
the display “––––––” appears in the odometer display
field.
Within 1 second press button (1) twice.The following messages are available:
“OIL i.O”
No oil needs to be added.
“–1.0 L”
“–1.5 L”
“–2.0 L”
Add oil according to amount displayed.
See page 255 for instructions on adding engine oil.
“OIL HI”
Do not overfill the engine.
Excessive oil must be siphoned or drained off. It could
cause damage to the engine and catalytic converter not
covered by the Mercedes-Benz Limited Warranty.
The display “––––––” flashes in the odometer display
field if a proper oil level check cannot be performed. The
engine oil level check can be repeated after a short time.
Perform the engine oil level check with the dipstick, if it
cannot be completed via the odometer display field.
Seepage255.
In this case we recommend that you have the system
checked at a Mercedes-Benz Light Truck Center.
Page 185 of 342

182 Starting and turning off the engine
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Starting and turning off the engine
Before starting
Ensure that parking brake is engaged and that selector
lever is in position “P” or “N”.
Important!
In areas where temperatures frequently drop below -4
°F
(-20
°C) we recommend that an engine block heater be
installed. Your authorized Mercedes-Benz Light Truck
Center will advise you on this subject.
Starting
Do not depress accelerator.
Turn key in steering lock to position 2. Briefly turn key
in steering lock clockwise to the stop and release. The
starter will engage until the engine is running.
If engine will not run, and the starting procedure stops,
turn key completely to the left and repeat starting the
engine.
After several unsuccessful attempts, have the system
checked at the nearest authorized Mercedes-Benz Light
Truck Center.A starting procedure can be interrupted by turning the
key to steering lock position 0.
Important!
Due to the installed starter non-repeat feature, the key
must be turned completely to the left before attempting
to start the engine again.
Note:
In case the engine cannot be started and the
messagesÁ and î are shown in the odometer
display field, the system is not operational. Contact an
authorized Mercedes-Benz Light Truck Center or call
1-800-FOR-MERCedes (in the USA), or 1-800-387-0100
(in Canada).
Turning off
Put the selector lever in position “P” and turn the key in
the steering lock to position 0 to stop the engine.
The key can only be removed with the selector lever in
position “P”.
Page 249 of 342

246 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Low engine oil level warning lamp
With the key in steering lock position 2, the
oil level warning lamp comes on and should
go out when the engine is running.
If the warning lamp does not go out after starting the
engine, or comes on with the engine running and at
operating temperature, the engine oil level has dropped
to approximately the minimum mark on the dipstick.
When this occurs, the warning lamp will first come on
intermittently and then stay on if the oil level drops
further.
If no oil leaks are noted, continue to drive to the nearest
service station where the engine oil should be topped to
the “full” mark on the dipstick with an approved oil.
The low engine oil level warning light should not be
ignored. Extended driving with the light illuminated
could result in serious engine damage that is not
covered by the Mercedes-Benz Limited Warranty.
In addition to the warning lamp, the engine oil level
should be periodically checked with the dipstick or via
the oil level indicator in the odometer display field, for
example during a fuel stop, or before a long trip (see
engine oil level indicator on page 96 and checking
engine oil on page 255).Low engine coolant level warning
When the coolant level warning lamp comes
on while driving, then the coolant level has
dropped below the required level, or the
coolant temperature is in the red zone. If no leaks are
noticeable and the engine temperature does not
increase, continue to drive to the nearest service station
and have coolant added to the coolant system, see
page 256. If the engine temperature reaches the red
zone, move vehicle to an area which is in a safe distance
from the roadway and turn off the engine. Also see
coolant temperature gauge on page 87.
The low engine coolant level warning should not be
ignored. Extended driving with the symbol displayed
may cause serious engine damage not covered by the
Mercedes-Benz Limited Warranty.
In cases of major or frequent minor coolant loss, have
the cooling system checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible.
Notes:
Do not drive without coolant in the cooling system. The
engine will overheat causing major engine damage.
Monitor the coolant temperature gauge while driving.
Page 250 of 342

247 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Low windshield and headlamp washer system fluid
level warning lamp
With the key in steering lock position 2, the
warning lamp comes on. It should go out
when the engine is running.
If the warning lamp does not go out after starting the
engine, or if it comes on while driving, there is approx.
1.3 US qt (1,25 l) washer fluid remaining the reservoir.
The reservoir should be refilled with MB Windshield
Washer Concentrate “S” and water (or commercially
available premixed windshield washer solvent /
antifreeze, depending on ambient temperature, see
page 258) at the next opportunity. The reservoir for the
windshield and headlamp washer systems is located in
the engine compartment.
Note:
If the warning lamp comes on during subzero wether,
please check the concentration of the washer fluid in
the tank. If the concentration is not sufficient, the fluid
may have frozen. After the fluid in the tank thaws,
correct the concentration level. Brake pad wear indicator lamp
With the key in steering lock position 2, the
indicator lamp comes on and goes out when
the engine is running.
If the indicator lamp lights up during braking, this
indicates that the brake pads are worn down.
Have the brake system checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible.
FSS indicator
FSS indicator (Service A), see page 94.
FSS indicator (Service B), see page 94.
The symbols appear in the main odometer display field
prior to the next suggested service. Depending on
operating conditions throughout the year, the next
service is calculated and displayed in days or distance
remaining. See page 94 for notes on the flexible service
system (FSS).