technical data MERCEDES-BENZ ML430 2002 W163 Owner's Manual

6 Contents
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps, turn signal
lenses ...........................................300
Cleaning the parktronic system
sensors ......................................... 301
Window cleaning ........................ 301
Wiper blades ............................... 301
Light alloy wheels ......................302
Instrument cluster .....................302
Steering wheel and gear selector
lever ..............................................302
Cup holder ...................................302
Seat belts .....................................302
Headliner .....................................302
Upholstery ...................................303Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303
Technical dataSpare parts service ....................... 306
Warranty coverage ........................ 306
Identification labels ...................... 307
Layout of poly-V-belt drive ........... 308
Technical data ................................ 309
Fuels, coolants, lubricants etc. –
capacities .................................... 314
Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320
IndexIndex ................................................322

14 Introduction
Where to find it
The Operator’s Manual is divided into eight sections:
• Instruments and controls: An overview of all the controls that can be operated from the driver’s seat.
•Operation: Information on the vehicle’s equipment and its operation.
•Driving: Important information on driving.
• Instrument cluster display: Indicator lamps on the instrument cluster with brief instructions.
•Practical hints: Assistance and instructions in the event of an emergency.
• Car care: Instructions on caring for your vehicle.
• Technical data: All the important technical data for your vehicle as well as consumer information such as fuels,
coolants, lubricants etc. is contained here.
•Index: Key terms to help you find a topic quickly.
Other documents may also be supplied, depending on your vehicle’s equipment.
Explanation of color used:
Warning notices for the protection of yourself and
others appear on red background.

262 Tires, Wheels
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Light Truck Center
for further information.
See your authorized Mercedes-Benz Light Truck Center
for information on tested and recommended rims and
tires for summer and winter operation. They can also
offer advice concerning tire service and purchase.Tire replacement
Front and rear tires should be replaced in sets.
Furthermore – in the event of tire replacement – the
optional regular size spare wheel should be used on the
rear axle. Rims and tires must be of the correct size and
type. For dimensions, see technical data on page 310.
We recommend that you break in new tires for
approximately 60 miles (100 km) at moderate speed.
It is imperative that the wheel mounting bolts be
fastened to a tightening torque of 110 ft.lb. (150 Nm)
whenever wheels are mounted.
For rim and tire specifications, refer to technical data on
page 310.
Wa r n i n g !
Do not mix different tire construction types (i.e.
radial, bias, bias-belted) on your vehicle because
handling may be adversely affected and may result
in loss of control.
Wa r n i n g !
Worn, old tires can cause accidents. If the tire tread
is badly worn, or if the tires have sustained
damage, replace them.When replacing rims, use only genuine
Mercedes-Benz wheel bolts specified for the
particular rim type. Failure to do so can result in
the bolts loosening and possibly an accident.

264 Tires, Wheels
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Spare wheel
In the case of a flat tire or break-down, you may
temporarily use the space-saver spare wheel, while
observing the following restrictions:
•Do not exceed vehicle speed of 50 mph (80 km / h).
•Drive to the nearest repair facility to have the flat
tire repaired or replaced as appropriate.
•Do not operate vehicle with more than one spare
wheel mounted.
For rim and tire specifications, refer to “Technical data”
on page 310.
Caution!
Exercise care when removing or installing spare wheel
to prevent personal injury.Space-saver tire (ML 55 AMG only)
Removing spare wheel (space-saver tire):
1. Open buckle of clamp, then remove cover (1).
2. Unscrew the three wheel bolts using wrench
supplied with vehicle tools, and take out space-saver
spare wheel, and remove the air pump from its
compartment.
Wa r n i n g !
The dimensions of the spare wheel are different
from those of the road wheels. As a result, the
vehicle handling characteristics change when
driving with a mounted spare wheel.
P40.10-2441-26

305 Contents - Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................306
Warranty coverage .........................306
Identification labels .......................307
Layout of poly-V-belt drive ............308
Technical data ................................309
Fuels, coolants, lubricants etc. –
capacities ................................... 314Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320

306 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Spare parts service
All authorized Mercedes-Benz Light Truck Centers
maintain a stock of original spare parts required for
maintenance and repair work. In addition, strategically
located parts distribution centers provide quick and
reliable parts service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty, or compromise its durability or
safety.Warranty coverage
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized Mercedes-
Benz Light Truck Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Maine, Massachusetts, and Vermont
emission control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Light Truck Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Light
Truck Center arrange for a replacement. It will be
mailed to you.

307 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Identification labels
1Certification label and Paintwork Number2Vehicle Identification Number (VIN)
3Engine number
4Information label, California version
5Emission control label
Vacuum line routing for emission control system
Note:
When ordering spare parts, please specify vehicle
identification and engine numbers.

308 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Layout of poly-V-belt drive 1Automatic belt tensioner
2Crankshaft
3Air conditioner compressor
4Coolant pump
5Generator (alternator)
6Idler pulley
7Power steering pump
For dimensions of the poly-V-belt, see technical data.

309 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Te ch n i c a l d a t a
Model ML 320 (163 154)
1
ML 500 (163 175)
1
ML 55 AMG (163 174)
1
Engine11 2 113 113
Mode of operation 4-stroke engine,
gasoline injection4-stroke engine,
gasoline injection4-stroke engine,
gasoline injection
No. of cylinders 6 8 8
Bore 3.54 in (89.90 mm) 3.54 in (89.90 mm) 3.82 in (97.00 mm)
Stroke 3.31 in (84.00 mm) 3.31 in (84.00 mm) 3.62 in (92.00 mm)
Total piston displacement 195.2 cu.in. (3199 cm
3) 303.0 cu.in. (4966 cm
3) 332.0 cu.in. (5439 cm
3)
Compression ratio 10:1 10:1 10.5:1
Output acc. to SAE J 1349 215 hp / 5600 rpm
(160 kW / 5600 rpm)288 hp / 5600 rpm
(215 kW / 5600 rpm)342 hp / 5500 rpm
(255 kW / 5500 rpm)
Maximum torque acc. to
SAE J 1349233 ft.lb / 3000 rpm
(315 Nm / 3000 rpm)325 ft.lb / 2700 rpm
(440 Nm / 2700 rpm)376 ft.lb / 2800 rpm
(510 Nm / 2800 rpm)
Maximum engine speed 6000 rpm 6000 rpm 6000 rpm
Firing order 1-4-3-6-2-5 1-5-4-2-6-3-7-8 1-5-4-2-6-3-7-8
Poly-V-belt 2390 mm 2390 mm 2390 mm
1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all
special bodies and special equipment.

310 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Rims – Tires
1 Must not be used with snow chains.Model ML 320 ML 500 ML 55 AMG
Rims (light alloy)
Wheel offset8 J x 17 H2 ET52
2.0 in (52 mm)8
1/2 J x17 H2 ET52
2.0 in (52 mm)9 J x 18 H2 ET52
2.0 in (52 mm)
All season tires:
Radial-ply tires 255 / 60 R17 106 H 275 / 55 R17 109V 285 / 55 R18 109W
1
Spare wheel
Rim (standard equipment)
Steel
Wheel offset4 J x 18 H 2 ET0
0 in (0 mm)4 J x 18 H 2 ET0
0 in (0 mm)4 J x 18 H 2 ET0
0 in (0 mm)
Space-saver tire T155 / 90 D18 113M
1
T155 / 90 D18 113M
1
T155 / 90 D18 113M
1