Sensor MERCEDES-BENZ ML500 1997 Complete Repair Manual

AR47.10-P-8022GH
Remove/install fuel tank pressure sensor
18.3.97

MODEL
163.154 with ENGINE 112.942 with CODE (494a) USA version

MODEL
163.157 with ENGINE 112.970 with CODE (494a) USA version

MODEL
163.172 with ENGINE 113.942 with CODE (494a) USA version

MODEL
163.174 with ENGINE 113.981 with CODE (494a) USA version

MODEL
163.175 with ENGINE 113.965 with CODE (494a) USA version

P47.10-0390-02

B4/3Fuel tank pressure sensor

Arrow
Socket


Remove, Install


Danger!
Risk of explosion
if ignition takes place,
risk

of poisoning
caused by inhaling fuel vapors

or swallowing fuel as well as
risk of injury
to

skin and eyes exposed to fuel.
Fire, sparks, open flames or smoking

forbidden.

Pour fuels only into suitable and appropriately

marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1
Unscrew filler cap and remove securing tab

2
Unclip left side trim cover

3
Detach fuel filler neck from guide funnel


Installation:
Check O-ring and replace if

necessary. Ensure it is correctly located when

installed.

To do this, open bayonet lock.

4
Disconnect coupling (arrow) for fuel tank

pressure sensor (B4/3)

5
Unscrew fuel tank pressure sensor (B4/3)

from fuel tank filler neck

6
Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Fig. 29: Identifying Sensor Spade-Type Contact (SLC) Pin
Fig. 30: Identifying Sensor Spade
-Type Contact (SLC) Bushing

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 41 © 2006 Mitchell Repair Information Company, LLC.

Fig. 31: Identifying Spade-Type Sensor Contact (LSC) Pin
Fig. 32: Identifying Spade
-Type Sensor Contact (LSC) Bushing

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 42 © 2006 Mitchell Repair Information Company, LLC.

PLUGS AND COUPLINGS AS-BUILT CONFIGURATION - GF00.19-P-8000A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
245, 251, 414, 461 as of
1.4.94, 463
Notes regarding plug
connections AH00.19-P-1000-06A
Junior power timer contact
family Plugs and couplings.GF00.19-P-8106A
Standard power timer
contact family Plugs and couplings.GF00.19-P-8108A
Micro timer 3 contact
family Couplings.GF00.19-P-8105A
Maxi power timer contact
family Couplings.GF00.19-P-8110A
E95 contact family Couplings.GF00.19-P-8104A
Multi contact point contact
family Plugs and couplings.GF00.19-P-8107A
Micro quadlock system
contact familyMicro quadlock system
contact family variant 1
Plugs and couplings.GF00.19-P-8102A
Micro Quadlock System,
variant 2 contact family
Plugs and couplings.GF00.19-P-8102B
Sensor laminated contact,
connector familySensor spade-type contact
Design 97 contact family
Plugs and couplings.GF00.19-P-8101A
Sensor spade-type contact
Version 2 contact family
Plugs and couplings.GF00.19-P-8101B
Spade-type sensor contact
family Plugs and couplingsGF00.19-P-8109A
Siemens ELO contact
family Plugs and couplings.GF00.19-P-8103A
Round plug contact 2.5
variant 1 contact family Plugs and couplings.GF00.19-P-8111A
Round-type contact 2.5
solder contact family Plugs and couplings.GF00.19-P-8112A
Spade-type contact system
1.5 contact family Plugs and couplings.GF00.19-P-8113A
Mini spade-type contact
family Plugs and couplings.GF00.19-P-8115A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:44 PMPage 51 © 2006 Mitchell Repair Information Company, LLC.

CONTACT PART NUMBERS - GF00.19-P-8100CE
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Connector and couplings part-original-number 230
SENSOR LAMINATED CONTACT, CONNECTOR FAMILY - GF00.19-P-8101A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Sensor spade-type contact, Design 97 contact family

Remove JPT female
contactAR00.19-
P-0120-
07A

220 545 99 2814-pin SLK coupling, B,
white
Remove female contactAR00.19-P-0120-02A
Part number
Designation, Coding,
Color


230 540 00 812-pin MQS coupling, C,
black
Remove female contactAR00.19-P-0120-04A
230 545 01 2847-pin MQS, MCP
coupling, A, black
Remove MQS female
contactAR00.19-
P-0120-
04B
Remove MCP female
contactAR00.19-P-0120-09A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:45 PMPage 92 © 2006 Mitchell Repair Information Company, LLC.

Fig. 84: Identifying 10-Pin SLK Coupling
SENSOR LAMINATED CONTACT, CONNECTOR FAMILY - GF00.19-P-8101B
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
sensor laminated contact variant 2 connector family
Notes on replacement of
safety-relevant and special
componentsModel 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461
as of 1.4.94, 463AH00.19-P-1000-08A
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
sensor laminated contact
plugSpade-type sensor
contact plug Design 97AR00.19-P-0120-01A
Remove contacts from
sensor laminated contact
couplingSpade-type sensor
contact coupling, Design
97AR00.19-P-0120-02A
Remove contacts from
FIN sensor contact
coupling AR00.19-P-0120-12A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:45 PMPage 104 © 2006 Mitchell Repair Information Company, LLC.

Fig. 98: Identifying 58-Pin SLK Coupling
MICRO QUADLOCK SYSTEM CONNECTOR FAMILY - GF00.19-P-8102A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Micro Quadlock system variant 1 connector family
Notes on replacement of
safety-relevant and special
componentsModel 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461
as of 1.4.94, 463AH00.19-P-1000-08A
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
sensor laminated contact
plugSpade-type sensor
contact plug Variant 2AR00.19-P-0120-01B
Remove contacts from
sensor laminated contact
couplingSpade-type sensor
contact coupling, variant
2AR00.19-P-0120-02B

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:45 PMPage 110 © 2006 Mitchell Repair Information Company, LLC.

Fig. 237: Identifying 4-Pin JPT Plug
Fig. 238: Identifying 8/4
-Pin, MQS/JPT Plug
Notes on replacement of
safety-relevant and special
componentsModel 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461
as of 1.4.94, 463AH00.19-P-1000-08A
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
Junior Power Timer
coupling AR00.19-P-0120-07A
Remove contacts from
E95 coupling AR00.19-P-0120-05A
Remove contacts from
standard power timer
coupling AR00.19-P-0120-10A
Remove contacts from
FIN sensor contact
coupling AR00.19-P-0120-12A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:46 PMPage 163 © 2006 Mitchell Repair Information Company, LLC.

LAMELLA SENSOR CONTACT CONNECTOR FAMILY - GF00.19-P-8109A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Fig. 259: Identifying 2/2
-Pin LSK, JPT Coupling
240, 245, 251, 414, 461
as of 1.4.94, 463
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
standard power timer
coupling AR00.19-P-0120-10A
Remove contacts from
standard power timer plug AR00.19-P-0120-11A
Remove contacts from
Junior Power Timer
coupling AR00.19-P-0120-07A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:46 PMPage 173 © 2006 Mitchell Repair Information Company, LLC.

Fig. 263: Identifying 2/8-Pin LSK, SLK Coupling
MAXI POWER TIMER CONNECTOR FAMILY - GF00.19-P-8110A
MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219,
220, 221, 230, 240, 245, 251, 414, 461, 463
Notes on replacement of
safety-relevant and special
componentsModel 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461
as of 1.4.94, 463AH00.19-P-1000-08A
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
FIN sensor contact plug AR00.19-P-0120-13A
Remove contacts from
FIN sensor contact
coupling AR00.19-P-0120-12A
Remove contacts from
Junior Power Timer
coupling AR00.19-P-0120-07A
Remove contacts from
sensor laminated contact
couplingSpade-type sensor
contact coupling, Design
97AR00.19-P-0120-02A

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:47 PMPage 175 © 2006 Mitchell Repair Information Company, LLC.