tires MERCEDES-BENZ ML500 1997 Complete Repair Manual

2 Contents
Fog lamp switch
(except Canada) ........................... 92
Fog lamp switch
(Canada only) .............................. 93
Hazard warning flasher
switch ............................................ 94
Headlamp cleaning system ............ 94
Windshield wiper/washer
switch ............................................ 95
Rear window wiper/washer ........... 96
Climate control ................................. 98
Basic setting – Heater ............... 100
Basic setting –
Air conditioner ........................... 100
Special setting ............................ 101
Dust filter .................................... 102
Air recirculation ......................... 102
Rear window defroster .............. 103
Power windows ............................... 104
Rear quarter windows ................... 106
Sliding/pop-up roof ....................... 107
Skyview Top .................................... 109
Interior lighting ..............................110
Sun visors ........................................113Illuminated vanity mirrors ........... 113
Interior ............................................. 114
Storage compartments,
armrest and cup holder ............ 114
Glove box ...................................... 115
Armrest in rear bench seat ........... 117
Ashtrays ........................................... 118
Lighter .............................................. 119
Split rear seat bench ..................... 120
Easy entry/exit feature ............. 123
Rear seat head restraints ......... 124
Third row seats .............................. 126
Removable cargo floor plates ...... 129
Enlarged cargo area .......................131
Cargo tie-down rings .....................132
Hooks ...............................................133
Partition net ....................................133
Loading instructions ......................136
Cargo area cover blind ..................137
Telephone, general .........................139
Cellular telephone ..........................139
Garage door opener ....................... 140
DrivingControl and operation of
radio transmitters ..................... 146
The first 1 000 miles
(1 500 km) ................................. 147
Maintenance ................................... 147
Tele Aid ........................................... 148
Catalytic converter ........................ 160
Emission control ............................ 161
Steering lock ................................... 162
Starting and turning off
the engine .................................. 164
Automatic transmission ............... 165
Parking brake ................................. 173
Driving instructions ...................... 174
Drive sensibly – save fuel ......... 174
Drinking and driving ................. 174
Pedals ........................................... 174
Power assistance ........................ 175
Brakes .......................................... 175
Driving off ................................... 176
Parking ........................................ 176
Tires ............................................. 177

145 Contents - Driving
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
DrivingControl and operation of
radio transmitters ..................... 146
The first 1 000 miles
(1 500 km) ................................. 147
Maintenance ................................... 147
Tele Aid ........................................... 148
Catalytic converter ........................ 160
Emission control ............................ 161
Steering lock ................................... 162
Starting and turning off
the engine .................................. 164
Automatic transmission ............... 165
Parking brake ................................. 173Driving instructions .......................174
Drive sensibly – save fuel .........174
Drinking and driving .................174
Pedals ...........................................174
Power assistance ........................ 175
Brakes .......................................... 175
Driving off .................................... 176
Parking ......................................... 176
Tires ............................................. 177
Snow chains ............................... 179
Winter driving instructions ......180
Deep water ...................................181
Passenger compartment ............182
Traveling abroad .........................182Off-Road driving ............................. 183
Trailer towing ................................. 190
Cruise control ................................. 196
Brake assist system (BAS) ............ 199
Antilock brake system (ABS) ....... 201
Four-wheel electronic
traction system (4-ETS+) ..........203
Electronic brake
proportioning (EBP) ..................204
Electronic stability program
(ESP) ...........................................205
Transmission control –
LOW RANGE mode ...................209
What you should know
at the gas station ....................... 212
Check regularly and
before a long trip ...................... 215

174 Driving instructions
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Driving instructions
Drive sensibly – save fuel
Fuel consumption, to a great extent, depends on driving
habits and operating conditions.
To save fuel you should:
•keep tires at the recommended inflation pressures,
•remove unnecessary loads,
•remove roof rack when not in use,
•allow engine to warm up under low load use,
•avoid frequent acceleration and deceleration,
•have all maintenance work performed at regular
intervals by an authorized Mercedes-Benz Light
Truck Center.
Fuel consumption is also increased by driving in cold
weather, in stop-and-go traffic, on short trips and in hilly
country.Drinking and driving
Pedals
Wa r n i n g !
Drinking or taking drugs and driving can be a very
dangerous combination. Even a small amount of
alcohol or drugs can affect your reflexes,
perceptions and judgement.The possibility of a serious or even fatal accident is
sharply increased when you drink or take drugs
and drive.Please don’t drink or take drugs and drive or allow
anyone to drive after drinking or taking drugs.Wa r n i n g !
Keep driver’s foot area clear at all times. Objects
stored in this area may impair pedal movement.

177 Driving instructions
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Tires
Tread wear indicators (TWI) are required by law. These
indicators are located in six places on the tread
circumference and become visible at a tread depth of
approximately
1/16in (1.5 mm), at which point the tire is
considered worn and should be replaced.
The tread wear indicator appears as a solid band across
the tread.
Wa r n i n g !
If you feel a sudden significant vibration or ride
disturbance, or you suspect that possible damage to
your vehicle has occurred, you should turn on the
hazard warning f lashers, carefully slow down, and
drive with caution to an area which is a safe
distance from the roadway.Inspect the tires and under the vehicle for possible
damage. If the vehicle or tires appear unsafe, have
it towed to the nearest Mercedes-Benz Light Truck
Center or tire dealer for repairs.
Wa r n i n g !
Do not allow your tires to wear down too far. As
tread depth approaches
1/16in (1.5 mm), the
adhesion properties on a wet road are sharply
reduced.
Depending upon the weather and / or road surface
(conditions), the tire traction varies widely.

178 Driving instructions
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Specified tire pressures must be maintained. This
applies particularly if the tires are subjected to high
loads (e.g. high speeds, heavy loads, high ambient
temperatures).
Aquaplaning
Depending on the depth of the water layer on the road,
aquaplaning may occur, even at low speeds and with
new tires. Reduce vehicle speed, avoid track grooves in
the road and apply brakes cautiously in the rain.Tire traction
The safe speed on a wet, snow covered or icy road is
always lower than on a dry road.
You should pay particular attention to the condition of
the road whenever the outside temperatures are close to
the freezing point.
We recommend M+S rated radial-ply tires with a
minimum tread depth of approximately 1/8 in (4 mm)
for the winter season for all four wheels to insure
normal balanced handling characteristics. On packed
snow, they can reduce your stopping distance as
compared with summer tires. Stopping distance,
however, is still considerably greater than when the
road is not snow or ice covered.
Wa r n i n g !
Do not drive with a flat tire. A flat tire affects the
ability to steer or brake the vehicle. You may lose
control of the vehicle. Continued driving with a flat
tire or driving at high speed with a flat tire will
cause excessive heat build-up and possibly a fire.
Wa r n i n g !
If ice has formed on the road, tire traction will be
substantially reduced. Under such weather
conditions, drive, steer and brake with extreme
caution.

179 Driving instructions
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Tire speed rating
ML 320 and ML 430:
Your vehicle is factory equipped with “H”-rated tires,
which have a speed rating of 130 mph (210 km / h).
An electronic speed limiter prevents your vehicle from
exceeding the tire speed rating.
ML 55 AMG:
Your vehicle is factory equipped with “W”-rated tires,
which have a speed rating of 168 mph (270 km / h).
Despite the tire rating, local speed limits should be
obeyed. Use prudent driving speeds appropriate to
prevailing conditions.Snow chains
Use only snow chains that are tested and recommended
by Mercedes-Benz. Your authorized Mercedes-Benz
Light Truck Center will be glad to advise you on this
subject.
Snow chains should be used on all four wheels. With
only two chains available, they should be mounted on
the rear wheels. Follow the manufacturer’s mounting
instructions.
Snow chains should only be driven on snow covered
roads at speeds not to exceed 30 mph (50 km / h).
Remove chains as soon as possible when driving on
roads without snow.
When driving with snow chains, press the ESP control
switch to OFF, refer to page 207.
Model ML 55 AMG
Use of snow chains is not permissible with tire size
285 / 50 R 18.
Wa r n i n g !
Even when permitted by law, never operate a
vehicle at speeds greater than the maximum speed
rating of the tires.Exceeding the maximum speed for which tires are
rated can lead to sudden tire failure causing loss of
vehicle control and resulting in personal injury
and possible death.

181 Driving instructions
Te ch n ica l
data Instruments
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cluster displayPractical hints Car care Index Winter driving
Have your vehicle winterized at your authorized
Mercedes-Benz Light Truck Center before the onset of
winter.
•Change the engine oil if the engine contains an oil
which is not approved for winter operation. For
viscosity (SAE / CCMC class) and filling quantity,
see page 292.
•Check engine coolant anticorrosion / antifreeze
concentration.
•Additive for the windshield washer and headlamp
cleaning system: Add MB Concentrate “S” to a
premixed windshield washer solvent / antifreeze
which is formulated for below freezing temperatures
see page 237.
•Test battery: Battery capacity drops with decreasing
ambient temperature. A well charged battery helps
to ensure that the engine can be started, even at low
ambient temperatures.
•Tires: We recommend M+S rated radial-ply tires on
all four wheels for the winter season. Observe
permissible maximum speed for M+S rated
radial-ply tires and the legal speed limit.In winter operation, the maximum effectiveness of the
antilock brake system (ABS), the four wheel electronic
traction system (4-ETS+), the electronic stability
program (ESP), and electronic brake proportioning
(EBP) can only be achieved with M+S rated radial-ply
tires and / or snow chains recommended by
Mercedes-Benz. Snow chains maximize performance.
For driving instructions using snow chains see
page 179.
Deep water
Caution!
Do not drive through flooded areas or water of unknown
depth. Before driving through water, determine its
depth. It should not be deeper than approximately
20 inches (50 cm).
If you must drive through deep water, drive slowly to
prevent water from entering the engine compartment or
passenger compartment, being ingested by the air
intake, possibly causing damage to electrical
components or wiring, to engine or transmission that is
not covered by the Mercedes-Benz Limited Warranty.

184 Driving instructions
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Checklist before off-road driving
•Tires: Check the tread depth and maintain specified
tire pressure (see tire pressure label inside the fuel
filler flap). Check tires for possible damage and
remove foreign objects. The valve caps must be
mounted.
•Rims: Dented or bent rims can cause tire pressure
loss and damage the tire beads. For this reason
change rims before driving off-road.
• Vehicle tool kit: Check if the vehicle jack is
functional. In all cases take the vehicle tool kit, a
strong tow rope, a shovel and a small plank (to put
under the vehicle jack on sandy soil) with you.Driving in steep terrain
Slope angle:
126° (ML 320 and ML 430)
23° (ML 55 AMG)
226° (ML 320 and ML 430)
21° (ML 55 AMG)
Switch to LOW RANGE mode before starting to drive up
or down steep inclines, see page 209.
Maximum vehicle climbing ability is a 60% grade.
1
2

189 Driving instructions
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Returning from off-road driving
Off-road driving increases strain on the vehicle.
We recommend that you inspect the vehicle for possible
damage after each off-road trip. Recognizing any
damage and a subsequent timely repair reduces the
chance of a possible breakdown or accident later on.
Proceed as follows:
•Switch off the LOW RANGE mode, see page 209.
•Remove excessive dirt from tires, wheels, wheel
housings, and underbody. For instance, after driving
in mud, clean the radiator, chassis, engine, brakes,
and wheels from extreme dirt, using a strong jet of
water.
•Inspect frame, oil pan, brake hoses, etc., as well as
vehicle underbody for possible damage.
•Check tires for possible damage, clean all exterior
lamps, and conduct a brake test.•Check for brush or branches caught in the
undercarriage. They could increase the possibility of
a fire, as well as cut fuel and / or brake lines,
puncture rubber bellows of the axles or drive shafts.
Wa r n i n g !
If you feel a sudden significant vibration or ride
disturbance, or you suspect that possible damage to
your vehicle has occurred, you should turn on the
hazard warning flashers, carefully slow down, and
drive with caution to an area which is a safe
distance from the roadway.Inspect the tires and under the vehicle for possible
damage. If the vehicle or tires appear unsafe, have
it towed to the nearest Mercedes-Benz Light Truck
Center or tire dealer for repairs.

194 Driving instructions
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Tow in g a t r ai le r
There are many different laws, including speed limit
restrictions, having to do with trailer towing. Make sure
t ha t your rig will be lega l, not only for w here you reside,
but also for where you will be driving. A good source for
this information can be the police or local authorities.
Before you start driving with the trailer, check the
trailer hitch, break-away switch, safety chains, electrical
connections, lighting and tires. Also adjust the mirrors
to permit unobstructed view beyond rear of trailer.
If the trailer has electric brakes, start your vehicle and
trailer moving slowly, and then apply only the trailer
brake controller by hand to be sure the brakes are
working properly.
When towing a trailer, check occasionally to be sure that
the load is secure, and that lighting and trailer brakes
(if so equipped) are functioning properly.
Always secure items in the trailer to prevent load shifts
while driving.
Take into consideration that when towing a trailer, the
handling characteristics are different and less stable
from those when operating the vehicle without a trailer.
It is important to avoid sudden maneuvers.The vehicle and trailer combination is heavier, and
therefore is limited in acceleration and climbing ability,
and requires longer stopping distances. It is more prone
to reacting to side wind gusts, and requires more
sensitive steering input.
In order to gain skill and an understanding of the
vehicle’s behavior, you should practice turning,
stopping and backing up in an area which is free from
traffic.
If possible, do not brake abruptly, but rather engage the
brake slightly at first to permit the trailer to activate its
brake. Then increase the braking force.
Caution!
If the trailer should begin to sway, reduce the vehicle’s
speed and use the brake controller by hand to straighten
out the vehicle and trailer. In no case should you
attempt to straighten out the tow vehicle and trailer by
increasing the speed or oversteering and stepping on
the brakes.
If the transmission hunts between gears on inclines,
manually shift to a lower gear (select “4”, “3”, “2”
or “1”). A lower gear and reduction of speed reduces the
chance of engine overloading and / or overheating.