air condition MERCEDES-BENZ ML500 2003 W163 Owner's Manual

Contents
Tow-away alarm,
glass breakage sensor.................... 79
Controls in detail............................... 83
Locking and unlocking ......................... 84
Remote control with folding key ..... 84
Opening the doors
from the inside ............................... 86
Opening the liftgate........................ 87
Closing the liftgate ......................... 88
Automatic central locking .............. 89
Locking and unlocking
from the inside ............................... 90
Seats.................................................... 91
Seat heater*................................... 91
Removing and installing
head restraints ............................... 92
Rear seats ...................................... 93
Third row seats* ............................. 96
Memory function*................................ 99
Storing positions in memory ........ 100
Recalling positions from memory . 100
Exterior rear view mirror parking
position (passenger side) ............. 100Lighting.............................................. 102
Combination switch ..................... 102
Fog lamps .................................... 105
Hazard warning flasher ................ 106
Interior lighting............................. 107
Instrument cluster ............................. 110
Instrument cluster illumination .... 110
Coolant temperature gauge ......... 111
Display in the speedometer ......... 111
Resetting trip odometer ............... 112
Tachometer .................................. 112
Outside temperature indicator ..... 112
Setting the clock .......................... 112
Automatic transmission ..................... 113
One-touch gearshifting................. 113
Gear ranges.................................. 114
Gear selector lever position ......... 115
Accelerator position ..................... 117
Towing a trailer ............................ 117
Emergency operation (Limp Home
Mode)........................................... 117
Transmission control –
LOW RANGE mode............................. 118
Switching on LOW RANGE mode .. 118
Switching off LOW RANGE mode . 118Good visibility .................................... 119
Rear view mirror .......................... 119
Headlamp cleaning system* ........ 121
Windshield wipers ........................ 122
Rear window wiper....................... 123
Sun visor ...................................... 123
Automatic climate control ................. 124
Automatic mode .......................... 126
Adjusting air volume and air
distribution manually ................... 127
Defrosting .................................... 128
Air recirculation mode.................. 128
Air conditioning ............................ 129
Residual heat and ventilation ....... 130
Rear window defroster ................. 131
Rear passenger compartment
ventilation and rear automatic
climate control ............................. 131
Front and rear air outlets ............. 132
Power windows.................................. 134
Opening and closing the side
windows ....................................... 134
Rear quarter windows* ................ 136
Sliding/pop-up roof* ......................... 137
Opening and closing the
sliding/pop-up roof ...................... 137

ContentsPractical hints.................................. 223
What to do if … .................................. 224
Lamps in instrument cluster ......... 224
Additional indicators in the
speedometer display .................... 235
Where will I find ...?............................ 236
First aid kit ................................... 236
Vehicle tool kit ............................. 237
Electric air pump (ML 55 AMG) .... 238
Spare wheel (space-saver tire) ..... 239
Unlocking/locking in an emergency .. 242
Unlocking the vehicle ................... 242
Locking the vehicle ...................... 243
Changing batteries ....................... 243
Fuel filler flap ............................... 244
Manually unlocking the
transmission selector lever .......... 245
Opening/closing in an emergency ..... 246
Sliding/pop-up roof* .................... 246
Replacing bulbs ................................. 247
Bulbs ............................................ 247
Replacing bulbs for front lamps.... 249
Replacing bulbs for rear lamps ..... 251
Adjusting headlamp aim ............... 253Replacing wiper blades ...................... 254
Removal ....................................... 254
Installation ................................... 254
Flat tire .............................................. 255
Mounting the spare wheel ............ 255
Battery ............................................... 261
Disconnecting the battery ............ 261
Removing the batteries ................ 262
Charging and reinstalling
batteries....................................... 262
Reconnecting the batteries .......... 262
Jump starting ..................................... 264
Towing the vehicle ............................. 267
Front towing eye .......................... 269
Rear towing eye ........................... 269
Stranded vehicle .......................... 270
Fuses ................................................. 271
Fuse box in engine
compartment ............................... 271
Auxiliary fuse box in front
passenger footwell ....................... 272
Technical data................................. 273
Spare parts service............................ 274
Warranty coverage ............................ 275
Loss of Service and Warranty
Information Booklet ..................... 275
Identification labels ........................... 276
Layout of poly-V-belt drive ................. 277
Engine ............................................... 278
Rims and tires ................................... 279
Rims and tires .............................. 279
Rims and winter tires* ................. 280
Spare wheel ................................. 280
Electrical system ............................... 281
Main Dimensions ............................... 282
Weights ............................................. 283
Fuels, coolants, lubricants etc. .......... 284
Capacities .................................... 284
Engine oils ................................... 286
Engine oil additives ...................... 286
Air conditioning refrigerant .......... 286
Brake fluid.................................... 286
Premium unleaded gasoline ......... 286
Fuel requirements ........................ 287
Gasoline additives ........................ 287
Coolants ...................................... 287

11 Introduction
Operator’s Manual
Important notice for California retail
buyers and lessees of Mercedes-Benz automobiles
Under California law you may be entitled to
a replacement of your vehicle or a refund
of the purchase price or lease price, if
Mercedes-Benz USA, LLC and / or its au-
thorized repair or service facilities fail to fix
one or more substantial defects or mal-
functions in the vehicle that are covered by
its express warranty after a reasonable
number of repair attempts. During the pe-
riod of 18 months from original delivery of
the vehicle or the accumulation of
18 000 miles (approx. 29 000 km) on the
odometer of the vehicle, whichever occurs
first, a reasonable number of repair at-
tempts is presumed for a retail buyer or
lessee if one or more of the following oc-
curs:(1) the same substantial defect or mal-
function results in a condition that is
likely to cause death or serious bodily
injury if the vehicle is driven, that de-
fect or malfunction has been subject to
repair two or more times, and you have
directly notified Mercedes-Benz USA,
LLC in writing of the need for its repair,
(2) the same substantial defect or mal-
function of a less serious nature than
category (1) has been subject to repair
four or more times and you have direct-
ly notified us in writing of the need for
its repair, or(3) the vehicle is out of service by reason
of repair of the same or different sub-
stantial defects or malfunctions for a
cumulative total of more than
30 calender days. Written notification
should be sent to us, not a dealer, at
Mercedes-Benz USA, LLC, Customer
Assistance Center, One Mercedes
Drive, Montvale, NJ 07645-0350.

126 Controls in detailAutomatic climate controlThe automatic climate control is operation-
al whenever the engine is running. You can
operate the climate control system in ei-
ther the automatic or manual mode. The
system cools or heats the interior depend-
ing on the selected interior temperature
and the current outside temperature.
Nearly all dust particles, pollutants and
odors are filtered out before outside air en-
ters the passenger compartment through
the air distribution system.
Automatic mode
Switching on
Briefly press button
U

(
page 125).
The indicator lamp lights up. The tem-
perature, air volume and distribution
are controlled automatically.

Adjust the temperature with the tem-
perature control4 (
page 125).
Temperature control is switched off in
the extreme position (blue or red dot).
Warning!
G
Follow the recommended settings for heat-
ing and cooling given on the following pag-
es. Otherwise the windows could fog up,
impairing visibility and endangering you and
others.
iSevere conditions (e.g. strong air pollu-
tion) may require replacement of the fil-
ter before its scheduled interval. A
clogged filter will reduce the air volume
to the interior.
If the vehicle interior is hot, ventilate
the interior before driving off.
Keep the air intake grille in front of the
windshield free of snow and debris.
Do not touch the interior temperature
sensor to maintain a precise tempera-
ture.
The set value is indicated by a lighted
segment on the control wheels.

129 Controls in detail
Automatic climate control
Activating
Press button
O
(page 125).
The indicator lamp on the button lights
up.
Deactivating

Press button
O
(page 125).
The indicator lamp on the button goes
out.
Air conditioning
The air conditioning is operational while
the engine is running and cools the interior
air to the temperature set by the operator.
Deactivating
It is possible to deactivate the air condi-
tioning (cooling) function of the automatic
climate control system. The air in the vehi-
cle will then no longer be cooled or dehu-
midified.
Press button
°
(page 125).
The indicator lamp on the button
°

lights up.
iTo achieve the fastest possible cooling
of the interior, the automatic climate
control automatically switches to air
recirculation. The indicator lamp in the
button
O
is not illuminated when
the system automatically switches to
air recirculation.
iThe air recirculation mode is activated
automatically after

30 minutes if the automatic climate
control is switched on


after five minutes if the air condi-
tioning is switched off


after five minutes if the outside
temperature is above approximate-
ly 45°F (7 °C)
iCondensation may drip out from under-
neath the vehicle. This is normal and
not an indication of a malfunction.

130 Controls in detailAutomatic climate controlActivating
Moist air can fog up the windows. You can
dehumidify the air with the air condition-
ing.
Press button
°
again.
The indicator lamp on the button
°

goes out.
The air conditioning system uses the refrig-
erant R134A. This refrigerant is free of
CFCs which are harmful to the ozone layer.
Residual heat and ventilation
With the engine switched off, it is possible
to continue to heat or ventilate the interior
for up to 30 minutes. This feature makes
use of the residual heat produced by the
engine.
Activating
Turn the key in the steering lock to
position1.

Press button
°
(page 125).
The indicator lamp on button
°

comes on.Deactivating

Press button
°
.
The indicator lamp on button
°

goes out.
!If the
°
button on the automatic cli-
mate control panel starts to blink, this
indicates that the air conditioning sys-
tem is losing refrigerant. The compres-
sor has turned itself off. The air
conditioning cannot be turned on
again.
Have the air conditioning system
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
iHow long the system will provide heat-
ing depends on the coolant tempera-
ture and the temperature set in the
climate control. The blower will run at
lower speed regardless of the air vol-
ume control setting.
iThe residual heat is automatically
turned off:

when the ignition is switched on


after about 30 minutes


if the coolant temperature is too
low


if the battery voltage drops

191 Operation
Driving instructions
Returning from off-road drivingOff-road driving increases strain on the ve-
hicle.
We recommend that you inspect the vehi-
cle for possible damage after each off-road
trip. Recognizing any damage and a subse-
quent timely repair reduces the chance of
a possible breakdown or accident later on.
Proceed as follows:


Switch off the LOW RANGE mode
(page 118).


Remove excessive dirt from tires,
wheels, wheel housings, and under-
body.
For instance, after driving in mud, clean
the radiator, chassis, engine, brakes,
and wheels from extreme dirt using a
strong jet of water.


Inspect frame, oil pan, brake hoses,
etc., as well as vehicle underbody for
possible damage.


Check tires for possible damage, clean
all exterior lamps, and conduct a brake
test.


Check for brush or branches caught in
the undercarriage.
They could increase the possibility of a
fire, as well as cut fuel and/or brake
lines, puncture rubber bellows of the
axles or drive shafts.


After continued operation in mud,
sand, water or other dirty conditions
clean the brake discs, wheels, brake
pads and check and clean axle joints.
Warning!
G
If you feel a sudden significant vibration or
ride disturbance, or you suspect that possi-
ble damage to your vehicle has occurred,
you should turn on the hazard warning flash-
ers, carefully slow down, and drive with cau-
tion to an area which is a safe distance from
the roadway.
Inspect the tires and under the vehicle for
possible damage. If the vehicle or tires ap-
pear unsafe, have it towed to the nearest
Mercedes-Benz Light Truck Center or tire
dealer for repairs.

196 OperationDriving instructions

If the engine coolant rises to an ex-
tremely high temperature (coolant tem-
perature needle approaching the red
zone) when the air conditioning is on,
turn off the air conditioning system.
Engine coolant heat can be additionally
vented by opening the windows,
switching the climate control fan speed
to high and setting the temperature
control to the maximum hot position.


Extreme care must be exercised since
your vehicle with a trailer will require
additional passing distance ahead than
when driving without a trailer.
Because your vehicle and trailer is
longer than your vehicle alone, you will
also need to go much farther ahead of
the passed vehicle before you can re-
turn to your lane.Parking
Passenger compartment
Warning!
G
To reduce the risk of personal injury, or
damage to the vehicle powertrain, as a re-
sult of vehicle/trailer movement, always:

Keep right foot on brake pedal.


Shift gear selector lever to positionN.


Have a second person place wheel
chocks on downhill side of left and right
trailer wheels.


Slowly release brake pedal and let vehi-
cle and trailer roll into chocks until
stopped.


Firmly depress parking brake pedal.


Move gear selector lever to position P.


When parked on an incline, turn front
wheel towards the road curb.
Warning!
G
Always fasten items being carried as secure-
ly as possible.
In an accident, during hard braking or sud-
den maneuvers, loose items will be thrown
around inside the vehicle, and cause injury
to vehicle occupants unless the items are
securely fastened in the vehicle.
The trunk is the preferred place to carry ob-
jects. Always use partition net when trans-
porting cargo. Partition net cannot secure
hard or heavy objects.

198 OperationDriving instructionsCatalytic converter
Your Mercedes-Benz is equipped with
monolithic type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial con-
trol of the pollutants in the exhaust emis-
sions. Keep your vehicle in proper
operating condition by following our rec-
ommended maintenance instructions as
outlined in your Service Booklet.
Emission control
Certain engine systems serve to keep the
toxic components of the exhaust gases
within permissible legal limits.
These systems, of course, will function
properly only when maintained strictly ac-
cording to factory specifications. Any ad-
justments on the engine should, therefore,
be carried out only by qualified
Mercedes-Benz Light Truck Center autho-
rized technicians. Engine adjustments
should not be altered in any way. More-
over, the specified service jobs must be carried out regularly according to
Mercedes-Benz servicing requirements.
For details refer to the Service Booklet.
!To prevent damage to the catalytic con-
verters, use only premium unleaded
gasoline in this vehicle.
Any noticeable irregularities in engine
operation should be repaired promptly.
Otherwise, excessive unburned fuel
may reach the catalytic converter,
causing it to overheat and start a fire.
Warning!
G
As with any vehicle, do not idle, park or op-
erate this vehicle in areas where combusti-
ble materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.
Warning!
G
Inhalation of exhaust gas is hazardous to
your health. All exhaust gas contains carbon
monoxide, and inhaling it can cause uncon-
sciousness and lead to death.
Do not run the engine in confined areas
(such as a garage) which are not properly
ventilated. If you think that exhaust gas
fumes are entering the vehicle while driving,
have the cause determined and corrected
immediately. If you must drive under these
conditions, drive only with at least one win-
dow fully open at all times.

211 Operation
Tires and wheels
Checking tire inflation pressure
Correct the tire pressure only when tires
are cold.
Regularly check your tire pressure at inter-
vals of no more than 14 days.
If the tires are warm, you should only cor-
rect the tire pressure if it is too low for cur-
rent operating conditions.
A table on the fuel filler flap lists the spec-
ified tire inflation pressures for warm and
cold tires as well as for various operating
conditions.Tire pressure changes by approximately
1.5 psi (0.1 bar) per 18°F (10°C) of air
temperature change. Keep this in mind
when checking tire pressure where the
temperature is different from the outside
temperature.
Tire temperature and tire pressure are also
increased while driving, depending on the
driving speed and the tire load.Check the spare tire periodically for condi-
tion and inflation. Spare tire will age and
b e c o m e w o r n o v e r t i m e e v e n i f n e v e r u s e d ,
and thus should be inspected and replaced
when necessary.Warning!
G
If the tire pressure repeatedly drops:

Check the tires for punctures from for-
eign objects


Check to see whether air is leaking from
the valves or from around the rim
iThe pressures listed for light loads are
minimum values offering high driving
comfort.
Increased inflation pressures listed for
heavier loads may also be used for light
loads. These higher pressures produce
favorable handling characteristics. The
ride of the vehicle, however, will be
somewhat harder. Never exceed the
max. values or inflate tires below the
min. values listed in the fuel filler flap.
Warning!
G
Follow recommended inflation pressures.
Do not overinflate tires. Overinflated tires
can result in sudden deflation (blowout) be-
cause they are more likely to become punc-
tured or damaged by road debris, potholes
etc.
Do not underinflate tires. Underinflated tires
wear unevenly, adversely affect handling
and fuel economy, and are more likely to fail
from being overheated.
Do not overload the tires by exceeding the
specified vehicle capacity weight (as indicat-
ed by the label on the pillar in the driver’s
door opening). Overloading the tires can
overheat them, possibly causing a blowout.