automatic transmission MERCEDES-BENZ ML500 2006 W163 Service Manual

465 Practical hints
Battery
Step 1 (Disconnecting)

Turn off the engine and leave the igni-
tion switched on (
page 34).

Depress parking brake firmly and set
automatic transmission to positionP.

Turn off all electrical consumers.

Read and observe safety instructions
and precautions (
page 462).

Move the front passenger seat to the
most forward position (
page 39).
Step 2 (Disconnecting)
1Battery cover

Enter the rear passenger compartment
and remove main battery cover1.Step 3 (Disconnecting)
2Perforated floor carpet

Cut the floor carpet2 along the
dotted white line (see illustration) until
you reach the perforated part. Start
cutting at the point indicated by the
arrows. Cut carpet using a sharp object
(knife etc.).

Enter the front passenger compart-
ment.

Move the front passenger seat to the
most rearward position (
page 39).
iWith a disconnected battery you will no
longer be able to turn the SmartKey in
the starter switch and pressing the
KEYLESS-GO* start/stop button will
have no effect.iIf your battery is discharged, the vehi-
cle must be jump started (
page 470)
using the jump start contacts in the
engine compartment, or an accessory
battery charge unit* approved by
Mercedes-Benz must be connected
using the jump start contacts in the
engine compartment (see separate
instructions for the accessory battery
charge unit*) before any of the follow-
ing steps can be performed. If the
battery cannot be jumped or charged,
please contact an authorized
Mercedes-Benz Light Truck Center.


472 Practical hintsTowing the vehicleMercedes-Benz recommends that the
vehicle be transported with all wheels off
the ground using flatbed or appropriate
wheel lift/dolly equipment. This method is
preferable to other types of towing.When circumstances do not permit the
recommended towing methods, the
vehicle may be towed with all wheels on
the ground only so far as necessary to have
the vehicle moved to a safe location where
the recommended towing methods can be
employed.
!Use flatbed or wheel lift/dolly equip-
ment, with SmartKey in starter switch
turned to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts. Use the towing eyes.
Switch off the ESP
® (page 97),
tow-away alarm (
page 102) and the
automatic central locking
(
page 125).
Do not tow-start the vehicle.
!Do not tow with one axle raised. Doing
so could damage the transfer case,
which is not covered by the
Mercedes-Benz Limited Warranty.
All wheels must be on or off the ground.
Observe instructions for towing the ve-
hicle with all wheels on the ground.!When towing the vehicle with all wheels
on the ground, the gear selector lever
must be in positionN and the
SmartKey must be in starter switch
position2.
When towing the vehicle with all wheels
on the ground, the vehicle may be
towed only for distances up to 30 miles
(50 km) and at a speed not to exceed
30 mph (50 km/h).
If the vehicle is towed with the front
axle raised (observe instructions re-
garding flexible drive shaft), the engine
must be shut off (SmartKey in starter
switch position1). Otherwise, the
4-ETS may become engaged which may
cause loss of towing control.
Keep in mind that it is important for the
SmartKey to be in the respective start-
er switch positions as described above.
As soon as the SmartKey is removed
from the starter switch, the automatic
transmission will shift to park
positionP.

474 Practical hintsTowing the vehicle
Installing towing eye bolt
1Cover on passenger side of front
bumper
1Cover on passenger side of rear
bumper (ML 350)
iThe vehicle cannot be started via
tow-start.iIf the battery is disconnected or dis-
charged, the automatic transmission
will remain locked in positionP and the
SmartKey will not turn in the starter
switch. For more information, see “Bat-
tery” (
page 462) and “Jump starting”
(
page 470).
!When towing the vehicle with all wheels
on the ground, note the following:
With the automatic central locking
activated and the SmartKey in starter
switch position2, or KEYLESS-GO*
start/stop button (
page 36) in
position2, the vehicle doors lock if the
left front wheel is turning at vehicle
speeds of approximately 9 mph
(15 km/h) or more.
Switch off the tow-away alarm
(
page 102).
To prevent the vehicle doors from
locking, deactivate the automatic
central locking (
page 125).
Towing of the vehicle should only be
done using the properly installed tow-
ing eye bolt. Never attach tow cable,
tow rope or tow rod to vehicle chassis,
frame or suspension parts.

493 Technical data
Fuels, coolants, lubricants, etc.
Fuels, coolants, lubricants, etc.
Capacities
Vehicle components and their respective
lubricants must match.Therefore only use products tested and
approved by Mercedes-Benz.Please refer to the Factory Approved
Service Products pamphlet, or inquire at
your Mercedes-Benz Light Truck Center.
Model
Capacity
Fuels, coolants, lubricants, etc.
Engine with oil filter
ML 350
8.5 US qt (8.0 l)
Approved engine oils
ML 500
9.1 US qt (8.5 l)
Approved engine oils
Automatic transmission
9.6 US qt (9.0 l)
MB Automatic Transmission Fluid
Transfer case single speed
0.5 US qt (0.5 l)
MB Automatic Transmission Fluid
Front axle
1.2 US qt (1.1 l)
Hypoid gear oil
Rear axle
1.2 US qt (1.1 l)
Hypoid gear oil
Power steering
approx. 1.3 US qt (1.2 l)
MB Power Steering Fluid
Front wheel hubs
approx. 1.5 oz (43 g) each
High temperature roller bearing grease

503 Technical terms
Gear range
Number of gears which are available to
the automatic transmission for shifting.
The automatic gear shifting process
can be adapted to specific operating
conditions using the gear selector
lever.
GPS
(G
lobal P
ositioning S
ystem)
Satellite-based system for relaying
geographic location information to and
from vehicles equipped with special re-
ceivers. Employs CD or DVD digital
maps for navigation.
GVW
(G
ross V
ehicle W
eight)
The GVW comprises the weight of the
vehicle including fuel, tools, spare
wheel, installed accessories, passen-
gers and cargo. The GVW must never
exceed the GVWR, indicated on the
certification label located on the driv-
er’s door pillar.GVWR
(G
ross V
ehicle W
eight R
ating)
This is the maximum permissible vehi-
cle weight. It is indicated on certifica-
tion label located on the driver’s door
pillar.
Instrument cluster
The displays and indicator/warning
lamps in the driver’s field of vision, in-
cluding the tachometer, speedometer,
engine temperature and fuel gauge.
KEYLESS-GO*
System for entering and operating the
vehicle without the use of a SmartKey.
Kickdown
Depressing the accelerator past the
point of resistance shifts the transmis-
sion down to the lowest possible gear.
This very quickly accelerates the vehi-
cle and should not be used for normal
acceleration needs.
Kilopascal (kPa)
(
page 366)Line of fall
The direct line that an object moves
downhill when influenced by the force
of gravity alone.
Locking knob
Knob on the door which indicates
whether the door is locked or un-
locked. Pushing the locking knob down
on an individual door from inside will
lock that door.
Maintenance System (U.S. vehicles)
Maintenance service indicator in the
multifunction display that informs the
driver when the next vehicle mainte-
nance service is due. The Maintenance
System in your vehicle tracks distance
driven and the time elapsed since your
last maintenance service, and calls for
the next maintenance service accord-
ingly.
Maximum load rating
(
page 366)
Maximum loaded vehicle weight
(page 366)

504 Technical termsMaximum tire inflation pressure
(
page 366)
Modular COMAND System
Information and operating center for
vehicle sound and communications
systems, including the radio and the ra-
dio and navigation system, as well as
for other optional equipment (CD
changer, telephone, etc.).
Memory function*
Used to store three individual seat,
steering wheel and exterior mirror
positions.
MON
(Motor O
ctane N
umber)
The Motor Octane Number for gasoline
as determined by a standardized meth-
od. It is an indication of a gasoline’s
ability to resist undesired detonation
(knocking). The average of both the
MON (Motor Octane Number) and
->RON (Research Octane Number) is
posted at the pump, also known as
ANTI-KNOCK INDEX.Multifunction display
The display field in the instrument clus-
ter used to present information provid-
ed by the control system.
Multifunction steering wheel
Steering wheel with buttons for operat-
ing the control system.
Normal occupant weight
(
page 366)
OCS
(Occupant C
lassification S
ystem)
The system automatically turns the
front passenger front air bag on or off
based on the classified occupant size
category determined by weight sensor
readings from the seat.
Overspeed range
Engine speeds within the red marking
on the tachometer dial. Avoid this en-
gine speed range, as it may result in se-
rious engine damage that is not
covered by the Mercedes-Benz Limited
Warranty.Parktronic (Parking assist)*
System which uses visual and acoustic
signals to assist the driver during park-
ing maneuvers.
Poly-V-belt drive
Drives engine-components (alternator,
AC compressor, etc.) from the engine.
Power train
Collective term designating all compo-
nents used to generate and transmit
motive power to the drive axles, includ-
ing


Engine


Clutch/torque converter


Transmission


Transfer case


Drive shaft


Differential


Axle shafts/axles

506 Technical termsTIN
(Tire I
dentification N
umber)
(
page 367)
Tire load rating
(page 367)
Tire ply composition and material used
(page 367)
Tire speed rating
Part of tire designation; indicates the
speed range for which a tire is ap-
proved.
Traction
Force exerted by the vehicle on the
road via the tires.Transfer case
Speed of rotation/torque converter
that works together with the ->auto-
matic transmission.
Tread
(
page 367)
Treadwear indicators
(page 367)
TWR
(Tongue W
eight R
ating)
The TWR is the maximum permissible
weight on the trailer tongue.Uniform Tire Quality Grading Standards
(
page 367)
Vehicle capacity weight
(page 367)
Vehicle level control*
The ground clearance of the vehicle is
automatically controlled according to a
selected setting and speed.The driver
can set the ground clearance manually
for example on very rough roads.
Vehicle maximum load on the tire
(page 368)
VIN
(Vehicle I
dentification N
umber)
The number set by the manufacturer
and placed on the body to uniquely
identify each vehicle produced.

507 Index
A
ABS 93, 501
ABS control 93
Malfunction indicator lamp 382
Messages in display 397
Off-road - ABS 94
Warning lamp 382
Accelerator position, automatic
transmission 190
Accessory weight 365
Accident
In case of 59
Activating
Air circulation mode 226
Air conditioning (cooling) 211
Air recirculation mode 209, 224
Anti-theft alarm system 101
Central locking (control system) 172
Defrosting 208
Easy-entry/exit feature* 173
ESP
®
98Exterior headlamps 54
Hazard warning flasher 145
Headlamps 54
High beams 142
Ignition 34
Immobilizer 62, 100
Rear window defroster 201
Rear window wiper 58
Residual heat 212, 227
Seat heating* 134
Tow-away alarm 102
Warning indicators (Parktronic*) 256
Windshield wipers 55
Adaptive Damping
System (ADS)* 249, 501
Adding
Coolant 333
Engine oil 331
Additional turn signals 443Adjusting 38
Air distribution 207, 222
Air volume 207, 208, 222
Backrest tilt 40
Compass zone 171
Exterior rear view mirror 44
Head restraint height 40
Head restraint tilt 41
Headlamp aim 451
Instrument cluster illumination 148
Interior rear view mirror 44
Mirrors 43
Multicontour seat* 132
Seat cushion depth 132
Seat cushion tilt 40
Seat fore and aft adjustment 39
Seat height 39
Seats 38
Steering column height 43
Steering wheel 41
Adjusting steering column 43
ADS* 501

508 IndexAir bags 67
Children 68
Front 71
Passenger 71
Safety guidelines 70
Side impact 72
Window curtain 72
Air conditioning
Turning off 211
Turning on 211
Air conditioning refrigerant 495
Air distribution
Adjusting 207, 222
Air pressure 365, 501
Air pressure see Tire inflation pressure
Air recirculation mode 209, 223
Activating 209, 224
Deactivating 210, 225
Air suspension package* 249
Air suspension* 501Air volume
Adjusting 207, 208, 222
Alarm
Audible 91, 102
Canceling 102
Visual 100
Alarm system
Anti-theft 100
Alignment bolt (vehicle tool kit) 501
Anticorrosion/antifreeze 499
Antilock brake system (ABS) 501
Anti-theft alarm system
Arming 101
Canceling alarm 102
Disarming 101
Anti-theft systems
Anti-theft alarm system 100
Immobilizer 100
Tow-away alarm 102
Aquaplaning see HydroplaningArmrest
Storage compartment in front of 272
Storage compartments 272
Armrest in rear seat bench 275
Ashtray*
Front center console 275
Aspect ratio 365
ATF (automatic transmission fluid) 332
Attaching a trailer 316
AUDIO menu 157
Selecting radio station 157
Selecting satellite radio*
station (USA only) 157
Audio system
CD mode 158
Auto-dimming rear view mirror* 195
Auto-dimming*
Rear view mirror 195
Automatic central locking
Activating/deactivating
(control system) 172

509 Index
Automatic climate control (3-zone)*
Adjusting air distribution 222
Adjusting air volume 222
Air recirculation mode 223
Defrosting 223
Rear passenger compartment 227
Rear window defroster 200
Residual heat utilization 226
Residual ventilation 226
Setting the temperature 221
Automatic climate control*
3-zone automatic climate
control* 216
Automatic climate control* (3-zone) 216
Automatic headlamp mode 139
Automatic lighting control
Deactivating 146
Automatic locking when driving 125Automatic transmission 49
Accelerator position 190
Emergency operation
(Limp Home Mode) 192
Gear ranges 187
Gear selector lever position 184, 185
Gear shifting malfunctions 192
Gearshift pattern for 49
Kickdown 190
Towing a trailer 191
Transmission fluid 332
B
Backrest
Folding forward 261
Backup lamps 444, 451
Bulbs 444
Bar 365, 501
BAS 95, 501
Batteries, SmartKey
Check lamp 109, 115Batteries, vehicle
Messages in display 398, 407
Battery
Key batteries 440
Replacing key batteries 440
Battery discharged
Jump starting 470
Battery, vehicle 462
Charging 469
Dis-/reconnecting 464
Removing/installing 464
Bead 365, 501
Belt reel 267
Bi-Xenon headlamps* 501
Block heater (Canada only) 370
Blocking
Rear door window operation 89
Brake assist system (BAS) 501
Brake fluid 495
Message in display 409
Brake lamp bulbs 444