Gas MERCEDES-BENZ ML500 2006 W163 Owner's Manual

Contents
At the gas station .............................. 323
Refueling ...................................... 323
Check regularly and
before a long trip.......................... 324
Engine compartment ......................... 326
Hood ............................................ 326
Engine oil ..................................... 327
Transmission fluid level ................ 332
Coolant level ................................ 332
Windshield/rear window
washer system and
headlamp cleaning system* ........ 333
Tires and wheels ................................ 335
Important guidelines .................... 335
Tire care and maintenance........... 336
Direction of rotation ..................... 338
Loading the vehicle ...................... 338
Recommended tire
inflation pressure ......................... 345
Checking tire inflation pressure ... 347
Tire labeling.................................. 355
Load identification ....................... 359
DOT, Tire Identification
Number (TIN) ............................... 360Maximum tire load ........................ 361
Maximum tire inflation pressure ... 362
Uniform Tire Quality Grading
Standards (U.S. vehicles) .............. 362
Tire ply material ............................ 364
Tire and loading terminology......... 365
Rotating tires ................................ 368
Winter driving ..................................... 369
Winter tires ................................... 369
Block heater (Canada only) ........... 370
Snow chains.................................. 370
Maintenance....................................... 371
Clearing the maintenance
service indicator ........................... 372
Maintenance service
term exceeded .............................. 372
Calling up the service indicator..... 372
Resetting the
maintenance service indicator ...... 373
Vehicle care........................................ 374
Cleaning and care of the vehicle ... 374
Practical hints.................................. 381
What to do if … ................................... 382
Lamps in instrument cluster ......... 382
Lamp in center console ................ 393
Vehicle status messages in the
multifunction display .................... 395
Where will I find ...? ............................ 430
First aid kit.................................... 430
Vehicle tool kit.............................. 430
Spare wheel .................................. 433
Unlocking/locking in an emergency .. 435
Unlocking the vehicle ................... 435
Locking the vehicle ....................... 436
Unlocking and opening
the tailgate ................................... 437
Fuel filler flap ................................ 438
Opening/closing in an emergency ..... 439
Power tilt/sliding sunroof* ........... 439
Replacing SmartKey batteries ............ 440
SmartKey ...................................... 440
SmartKey with KEYLESS-GO* ....... 441

Contents
Replacing bulbs ................................. 443
Bulbs ............................................ 443
Replacing bulbs for front lamps ... 445
Replacing bulbs for rear lamps..... 450
Adjusting headlamp aim............... 451
Replacing wiper blades ...................... 453
Removing front wiper blades........ 453
Installing front wiper blades ......... 453
Removing rear wiper blade........... 454
Installing rear wiper blade ............ 455
Flat tire .............................................. 456
Preparing the vehicle ................... 456
Mounting the spare wheel............ 457
Battery ............................................... 462
Disconnecting, removing,
reinstalling and
reconnecting the battery.............. 464
Charging the battery .................... 469
Jump starting ..................................... 470
Towing the vehicle ............................. 472
Installing towing eye bolt ............. 474
Stranded vehicle .......................... 476Fuses .................................................. 477
Aids for changing fuses................. 478
Main fuse box ............................... 478
Fuse box in
cargo compartment ...................... 479
Fuse box in
passenger compartment ............... 479
Technical data.................................. 481
Parts service....................................... 482
Warranty coverage ............................. 483
Loss of Service and Warranty
Information Booklet ...................... 483
Identification labels ............................ 484
Layout of poly-V-belt drive .................. 485
ML 350 ......................................... 485
ML 500 ......................................... 485
Engine ................................................ 486
Rims and tires .................................... 487
Rims and tires ............................... 488
Minispare wheel............................ 489Electrical system ................................ 490
Main Dimensions................................ 491
Weights .............................................. 492
Fuels, coolants, lubricants, etc. .......... 493
Capacities ..................................... 493
Engine oils .................................... 495
Engine oil additives ....................... 495
Air conditioning refrigerant ........... 495
Brake fluid .................................... 495
Premium unleaded gasoline.......... 496
Fuel requirements......................... 496
Gasoline additives......................... 497
Coolants ....................................... 497
Windshield washer and
headlamp cleaning* system ......... 500
Windshield and headlamp
washer fluid mixing ratio............... 500
Technical terms............................... 501Index................................................. 507

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Truck” found in the Service and Warranty
Information Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,


unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,


gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.Certain Mercedes-Benz models are avail-
able for delivery in Europe under our Euro-
pean Delivery Program. For details, consult
an authorized Mercedes-Benz Light Truck
Center or write to:
In the USA:
Mercedes-Benz USA, LLC
European Delivery Department
One Mercedes Drive
Montvale, NJ 07645-0350
In Canada:
Mercedes-Benz Canada, Inc.
European Delivery Department
98 Vanderhoof Avenue
Toronto, Ontario M4G 4C9

49 Getting started
Driving
Starting the engine Automatic transmission
Gearshift pattern for automatic
transmissionPPark position
RReverse gear
NNeutral
DDrive position
For more information on how to operate
the gear selector lever, see “Automatic
transmission” (
page 182).
Warning!
G
Do not pass belts over sharp edges. They
could tear.
Do not allow the belt to get caught in the
door or in the seat adjustment mechanism.
This could damage the belt.
Never attempt to make modifications to
seat belts. This could impair the effective-
ness of the belts.
Do not bleach or dye seat belts as this may
severely weaken them. In a crash, they may
not be able to provide adequate protection.
Damaged seat belts or belts that were highly
stressed in an accident must be replaced.
Contact an authorized Mercedes-Benz Light
Truck Center.
Warning!
G
Inhalation of exhaust gas is hazardous to
your health. All exhaust gas contains carbon
monoxide, and inhaling it can cause uncon-
sciousness and lead to death.
Do not run the engine in confined areas
(such as a garage) which are not properly
ventilated. If you think that exhaust gas
fumes are entering the vehicle while driving,
have the cause determined and corrected
immediately. If you must drive under these
conditions, drive only with at least one win-
dow fully open.

58 Getting startedDriving6Symbol in multifunction display indicat-
ing that rear window wiper is activated
Switch on the ignition (
page 34).
Activating intermittent wiping

Turn switch1 to position3.
Deactivating intermittent wiping

Turn switch1 to position4.Wiping with windshield washer fluid

Turn switch1 to position2 or5.
The rear window wiper operates with
washer fluid.
Hold switch1 in position2 or5
until the rear window is clean.
For information on filling up the washer
reservoir, see “Windshield/rear window
washer system and headlamp cleaning
system*” (
page 333).
Problems while driving
The engine runs erratically and misfires

An ignition cable may be damaged.


The engine electronics may not be
operating properly.


Unburned gasoline may have entered
the catalytic converter and damaged it.

Give very little gas.

Have the problem repaired by an au-
thorized Mercedes-Benz Light Truck
Center as soon as possible.
iThe rear window wiper engages auto-
matically if the automatic transmission
is shifted to positionR with the wind-
shield wipers switched on.


259 Controls in detail
Loading
Loading
Loading instructions
Load distributionThe gross vehicle weight which is the
weight of the vehicle including fuel, tools,
spare wheel, installed accessories, pas-
sengers and luggage/cargo must never
exceed the load limit and Gross Vehicle
Weight Rating (GVWR) for your vehicle as
specified on the placard(s) located on the
driver’s door B-pillar. In addition, the load
must be distributed in such a way so that
the weight on each axle never exceeds the
Gross Axle Weight Rating (GAWR) for the
front and rear axle. The GVWR and GAWR
for your vehicle are indicated on the certi-
fication label which can be found on the
driver’s door B-pillar.The handling characteristics of a fully load-
ed vehicle depend greatly on the load dis-
tribution. It is therefore recommended to
load the vehicle according to the illustra-
tions shown, with the heaviest items being
placed towards the front of the vehicle.
Please pay attention to and comply with
the following instructions when loading the
vehicle and transporting cargo:


Always place items being carried
against front or rear seat backrests,
and fasten them as securely as possi-
ble.


The heaviest portion of the cargo
should always be kept as low as possi-
ble against front or rear seat backrests.
Warning!
G
Always fasten items being carried as secure-
ly as possible using cargo tie-down rings and
fastening materials appropriate for the
weight and size of the load.
In an accident, during hard braking or sud-
den maneuvers, loose items will be thrown
around inside the vehicle, and can cause in-
jury to vehicle occupants unless the items
are securely fastened in the vehicle.
To help avoid personal injury during a colli-
sion or sudden maneuver, always use parti-
tion net when transporting cargo.
Never drive vehicle with the tailgate open.
Deadly carbon monoxide (CO) gases may
enter vehicle interior resulting in uncon-
sciousness and death.

297 Operation
The first 1000 miles (1500 km)
Driving instructions
At the gas station
Engine compartment
Tires and wheels
Winter driving
Maintenance
Vehicle care

305 Operation
Driving instructions
For more information, see “Winter driving”
(page 369).
Standing water
For more information, see “Driving through
water” (
page 310).
Warning!
G
Make sure not to endanger any other road
users when carrying out these braking ma-
neuvers.Warning!
G
If the vehicle becomes stuck in snow, make
sure that snow is kept clear of the exhaust
pipe and from around the vehicle with the
engine running. Otherwise, deadly carbon
monoxide (CO) gases may enter vehicle in-
terior resulting in unconsciousness and
death.
To assure sufficient fresh air ventilation,
open a window slightly on the side of the ve-
hicle not facing the wind.
Warning!
G
The outside temperature indicator is not de-
s i g n e d t o s e r v e a s a n i c e - w a r n i n g d e v i c e a n d
is therefore unsuitable for that purpose. In-
dicated temperatures just above the freez-
ing point do not guarantee that the road
surface is free of ice.
!Do not drive through flooded areas or
water of unknown depth. Before driving
through water, determine its depth.
Never accelerate before driving into
water. The bow wave could force water
into the engine and auxiliary equip-
ment, thus damaging them.
If you must drive through standing wa-
ter, drive slowly to prevent water from
entering the passenger compartment
or the engine compartment. Water in
these areas could cause damage to
electrical components or wiring of the
engine or transmission, or could result
in water being ingested by the engine
through the air intake, causing severe
internal engine damage. Any such dam-
age is not covered by the
Mercedes-Benz Limited Warranty.

320 OperationDriving instructionsControl and operation of radio transmitters
Modular COMAND System, radio and
telephone*Telephones and two-way radios
Radio transmitters, such as a portable
telephone or a citizens band unit should
only be used inside the vehicle if they are
connected to an antenna that is installed
on the outside of the vehicle.
Refer to the radio transmitter operation
instructions regarding use of an external
antenna.
Catalytic converter
Your Mercedes-Benz is equipped with
monolithic-type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial con-
trol of the pollutants in the exhaust emis-
sions. Keep your vehicle in proper
operating condition by following our rec-
ommended maintenance instructions as
outlined in your Maintenance Booklet.
Warning!
G
Do not forget that your primary responsibili-
ty is to drive the vehicle. Only operate the
Modular COMAND System, radio or
telephone
1 if road, weather and traffic con-
ditions permit.
Bear in mind that at a speed of just 30 mph
(approximately 50 km/h), your vehicle is
covering a distance of 44 feet (approximate-
ly 14 m) every second.
1Observe all legal requirements.
Warning!
G
Never operate radio transmitters equipped
with a built-in or attached antenna (i.e. with-
out being connected to an external antenna)
from inside the vehicle while the engine is
running. Doing so could lead to a malfunc-
tion of the vehicle’s electronic system,
possibly resulting in an accident and/or
personal injury.
!To prevent damage to the catalytic con-
verters, use only premium unleaded
gasoline in this vehicle.
Any noticeable irregularities in engine
operation should be repaired promptly.
Otherwise, excessive unburned fuel
may reach the catalytic converter,
causing it to overheat and potentially
start a fire.

321 Operation
Driving instructions
Emission control
Certain systems of the engine serve to
keep the toxic components of the exhaust
gases within permissible limits required by
law.
These systems, of course, will function
properly only when maintained strictly ac-
cording to factory specifications. Any ad-
justments on the engine should, therefore,
be carried out only by qualified
Mercedes-Benz Light Truck Center autho-
rized technicians. Engine adjustments
should not be altered in any way. More-
over, the specified service jobs must be
carried out regularly according to
Mercedes-Benz servicing requirements.
For details refer to the Maintenance
Booklet.
Warning!
G
As with any vehicle, do not idle, park or op-
erate this vehicle in areas where combusti-
ble materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.
Warning!
G
Inhalation of exhaust gas is hazardous to
your health. All exhaust gas contains carbon
monoxide, and inhaling it can cause uncon-
sciousness and lead to death.
Do not run the engine in confined areas
(such as a garage) which are not properly
ventilated. If you think that exhaust gas
fumes are entering the vehicle while driving,
have the cause determined and corrected
immediately. If you must drive under these
conditions, drive only with at least one win-
dow fully open at all times.