fuel cap MERCEDES-BENZ ML500 2007 W163 Comand Manual

ContentsReplacing bulbs ................................. 482
Bulbs ............................................ 482
Replacing bulbs for front lamps.... 485
Replacing bulbs for rear lamps ..... 490
Adjusting headlamp aim ............... 492
Replacing wiper blades ...................... 494
Front wiper blades ....................... 494
Rear wiper blade .......................... 495
Flat tire .............................................. 497
Preparing the vehicle.................... 497
Mounting the spare wheel ............ 498
Bleeding the fuel system
(diesel engine only) ............................ 506
Battery ............................................... 507
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 509
Charging the battery .................... 514
Jump starting ..................................... 515
Towing the vehicle ............................. 518
Installing towing eye bolt.............. 520
Stranded vehicle .......................... 521Fuses ................................................. 522
Fuse box in
engine compartment .................... 523
Fuse box in cargo compartment... 523
Fuse box in passenger
compartment ............................... 524
Emergency engine shut-down ...... 525
Technical data................................. 527
Parts service ...................................... 528
Warranty coverage............................. 529
Loss of Service and Warranty
Information Booklet ..................... 529
Identification labels ........................... 530
Layout of poly-V-belt drive ................. 532
ML 350 ........................................ 532
ML 320 CDI .................................. 532
ML 500 ........................................ 532
ML 63 AMG .................................. 533
Engine................................................ 534
Rims and tires.................................... 536
Same size tires ............................. 537
Spare wheel ................................. 538Electrical system ............................... 540
Main Dimensions ............................... 541
Weights ............................................. 542
Fuels, coolants, lubricants ................. 543
Capacities .................................... 543
Engine oils ................................... 546
Engine oil additives ...................... 546
Air conditioning refrigerant .......... 546
Brake fluid.................................... 546
Premium unleaded gasoline
(gasoline engine).......................... 547
Gasoline additives
(gasoline engine).......................... 547
Fuel requirements ........................ 548
Coolants ...................................... 549
Windshield washer and
headlamp cleaning* system......... 551
Index................................................. 553

353 Operation
At the gas station

Open the fuel filler flap completely.

Turn the fuel cap to the left and hold on
to it until possible pressure is released.

Take off the fuel cap.

To prevent fuel vapors from escaping
into open air, fully insert filler nozzle
unit.

Only fill your tank until the filler nozzle
unit cuts out – do not top up or over-
fill.

Replace the fuel cap by turning it
clockwise until it audibly engages.

Close the fuel filler flap.
You should hear the latch close shut.
!
The fuel filler cap is tethered to the fuel filler
neck. Do not drop the cap. It could damage the
vehicle paint finish.
Warning!
G
Overfilling of the fuel tank may create pres-
sure in the system which could cause a gas
discharge. This could cause the gas to spray
back out when removing the fuel pump noz-
zle, which could cause personal injury.
i
Leaving the engine running and the fuel cap
open can cause the yellow fuel tank reserve
warning lamp to flash and the ?malfunction
indicator lamp (USA only) or the± malfunc-
tion indicator lamp (Canada only) comes on.
For more information, see “Practical hints”
(
page 417).
i
Gasoline engine: Only use premium unlead-
ed gasoline with a minimum Posted Octane Rat-
ing of 91 (average of 96 RON/86 MON).
Information on gasoline quality can normally be
found on the fuel pump.
For more information on gasoline, see “Premium
unleaded gasoline (gasoline engine)”
(
page 547), see “Fuel requirements”
(page 548), and the Factory Approved Service
Products pamphlet.
i
Diesel engine: Only use commercially avail-
able vehicular diesel fuels No. 2 or No. 1 (ASTM
D975 No. 2-D or No. 1-D). Information on diesel
quality can normally be found on the fuel pump.
The sulfur content in diesel fuel should not
exceed 50 parts per million (ppm). When using
diesel fuel with a sulfur content of above
300 ppm, the engine oil interval should be
shortened.
For more information on diesel fuels, refer to the
Factory Approved Service Products pamphlet or
contact an authorized Mercedes-Benz Light
Truck Center.
!
Diesel engine:
The engine is more susceptible to wear and
damage if you use


marine diesel fuel


heating oil


additives
The use of such non-approved fuels and/or
special additives is not covered by the
Mercedes-Benz Limited Warranty.

368 OperationTires and wheelsDirection of rotation
Unidirectional tires offer added advantag-
es, such as better hydroplaning perfor-
mance. To benefit, however, you must
make sure the tires rotate in the direction
specified.
An arrow on the sidewall indicates the
intended direction of rotation (spinning) of
the tire.
Loading the vehicle
Two labels on your vehicle show how much
weight it may properly carry.

The Tire and Loading Information
placard can be found on the driver’s
door B-pillar. This placard tells you im-
portant information about the number
of people that can be in the vehicle and
the total weight that can be carried in
the vehicle. It also contains information
on the proper size and recommended
tire inflation pressures for the original
equipment tires on your vehicle.


The certification label found on the
driver’s door B-pillar tells you about the
gross weight capacity of your vehicle,
called the Gross Vehicle Weight Rating
(GVWR). The GVWR includes the weight
of the vehicle, all occupants, fuel and
cargo. The certification label also tells
you about the front and rear axle
weight capacity, called the Gross Axle
Weight Rating (GAWR). The GAWR is
the total allowable weight that can be
carried by a single axle (front or rear).
Never exceed the GVWR or GAWR for
either the front axle or rear axle.
i
Spare wheels may be mounted against the
direction of rotation (spinning) even with a unidi-
rectional tire for temporary use only until the reg-
ular drive wheel has been repaired or replaced.
Always observe and follow applicable temporary
use restrictions and speed limitations indicated
on the spare wheel.

376 OperationTires and wheels
Checking tire inflation pressure
manually
Follow the steps below to achieve correct
tire inflation pressure:
Remove the cap from the valve on one
tire.

Firmly press a tire gauge onto the
valve.

Read tire inflation pressure on tire
gauge and check against the recom-
mended tire inflation pressure on the
placard on the driver’s door B-pillar
(page 369) or, if available, the inside
of the fuel filler flap. If necessary, add
air to achieve the recommended tire in-
flation pressure.

Install the valve cap.

Repeat this procedure for each tire.
Warning!
G
Follow recommended tire inflation
pressures.
Do not underinflate tires. Underinflated tires
wear excessively and/or unevenly,
adversely affect handling and fuel economy,
and are more likely to fail from being over-
heated.
Do not overinflate tires. Overinflated tires
can adversely affect handling and ride
comfort, wear unevenly, increase stopping
distance, and result in sudden deflation
(blowout) because they are more likely to
become punctured or damaged by road
debris, potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the plac-
ard on the driver’s door B-pillar. Overloading
the tires can overheat them, possibly caus-
ing a blowout. Overloading the tires can also
result in handling or steering problems, or
brake failure.
i
If you have overfilled the tire, release tire in-
flation pressure by pushing the metal stem of the
valve with e.g. a tip of a pen. Then recheck the
tire inflation pressure with the tire gauge.

395 Operation
Tires and wheels
Bar
Another metric unit for air pressure. There
are 14.5038 pounds per square inch (psi)
to 1 bar; there are 100 kilopascals (kPa)
to 1 bar.
Bead
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Cold tire inflation pressure
Tire inflation pressure when your vehicle
has been sitting for at least 3 hours or
driven no more than 1 mile (1.6 km).
Curb weight
The weight of a motor vehicle with stan-
dard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so
equipped, air conditioning and additional
optional equipment, but without passen-
gers and cargo.DOT (D
epartment o
f T
ransportation)
A tire branding symbol which denotes the
tire meets requirements of the
U.S. Department of Transportation.
GAWR (G
ross A
xle W
eight R
ating)
The GAWR is the maximum permissible
axle weight. The gross vehicle weight on
each axle must never exceed the GAWR for
the front and rear axle indicated on the
certification label located on the driver’s
door B-pillar.
GTW (G
ross T
railer W
eight)
The GTW is the weight of the trailer plus
the weight of all cargo, equipment, luggage
etc. loaded on the trailer.GVW (G
ross V
ehicle W
eight)
The GVW comprises the weight of the
vehicle including fuel, tools, spare wheel,
installed accessories, passengers and
cargo and, if applicable, trailer tongue
load. The GVW must never exceed the
GVWR indicated on the certification label
located on the driver’s door B-pillar.
GVWR (G
ross V
ehicle W
eight R
ating)
This is the maximum permissible vehicle
weight of the fully loaded vehicle (weight of
the vehicle including all options, passen-
gers, fuel, and cargo and, if applicable,
trailer tongue load). It is indicated on
certification label located on the driver’s
door B-pillar.
Kilopascal (kPa)
The metric unit for air pressure. There are
6.9 kPa to 1 psi; another metric unit for air
pressure is bars. There are 100 kilopascals
(kPa) to 1 bar.

418 Practical hintsWhat to do if …Problem
Possible cause/conse-
quence
Suggested solution
?
(USA only)
±
(Canada only)
The yellow engine malfunction
indicator lamp comes on while
driving.
A loss of pressure has been
detected in the fuel system.
The fuel cap may not be closed
properly.
The fuel system may be leaky.

Check the fuel cap (
page 352).
If it is not closed properly:

Close the fuel cap.
If it is closed properly:

Have the fuel system checked by an
authorized Mercedes-Benz Light Truck
Center.
Your fuel tank is empty.

After refueling start, turn off and
restart the engine three or four times in
succession.
The limp-home mode is canceled. You do
not need to have your vehicle checked.

455 Practical hints
What to do if …
Display symbol
Display messages
Possible cause/consequence
Possible solution
c

You are driving with one or more
doors open.

Stop the vehicle in a safe location or as
soon as it is safe to do so.

Close the door(s).
A
Gas cap is open
A loss of pressure has been
detected in the fuel system. The
fuel cap may not be closed
properly or the fuel system may
be leaky.

Check the fuel cap (
page 352).
If it is not closed properly:

Close the fuel cap.
If it is closed properly:

Have the fuel system checked by an
authorized Mercedes-Benz Light Truck
Center.
a
You are driving with the hood or
the tailgate open.

Carefully bring the vehicle to a halt as
soon as it is safe to do so in a safe
location.

Close the hood (
page 356) or the
tailgate (
page 121).
You are trying to lock the vehicle
with the KEYLESS-GO* function
with a door or the tailgate open.

Close all doors and/or the tailgate
(page 121).

543 Technical data
Fuels, coolants, lubricants
Fuels, coolants, lubricants
Capacities
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by
Mercerdes-Benz.
Please refer to the Factory Approved
Service Products pamphlet, or inquire at
your Mercedes-Benz Light Truck Center.
Warning!
G
Comply with all valid regulations with re-
spect to handling, storing and disposing of
service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
If a service fluid is swallowed, contact a
physician immediately.
Model
Capacity
Fuels, coolants, lubricants, etc.
Engine with oil filter
ML 320 CDI
9.5 US qt (9.0 l)
Approved engine oils
ML 350
8.5 US qt (8.0 l)
Approved engine oils
ML 500
9.0 US qt (8.5 l)
Approved engine oils
ML 63 AMG
10.3 US qt (9.7 l)
Approved engine oils
Automatic transmission
All models
9.5 US qt (9.0 l)
MB Automatic Transmission Fluid
Transfer case single speed
All models
0.53 US qt (0.5 l)
MB Automatic Transmission Fluid

544 Technical dataFuels, coolants, lubricants
Model
Capacity
Fuels, coolants, lubricants, etc.
Front axle
All models
1.2 US qt (1.1 l)
Hypoid gear oil
Rear axle
All models
1.2 US qt (1.1 l)
Hypoid gear oil
Power steering
All models
approx. 1.3 US qt (1.2 l)
MB Power Steering Fluid
Front wheel hubs
All models
approx. 1.5oz (43g) each
High temperature roller bearing grease
Brake system
All models
-
MB Brake Fluid (DOT 4+)
Cooling system
ML 320 CDI,
ML 350
approx. 10.0 US qt (9.5 l)
MB Anticorrosion/Antifreeze
ML 500
approx. 10.6 US qt (10.0 l)
MB Anticorrosion/Antifreeze
ML 63 AMG
approx. 12.2 US qt (11.5 l)
MB Anticorrosion/Antifreeze

545 Technical data
Fuels, coolants, lubricants
Model
Capacity
Fuels, coolants, lubricants etc.
Fuel tank
All models
25.1 US gal (95.0 l)
Gasoline engines:
Premium unleaded gasoline
Minimum Posted Octane 91
(Avg. of 96 RON/86 MON)
Diesel engines:
Diesel fuels according to ASTM D 975 grades
No. 2-D or No. 1-D
including a reserve of
All except
ML 63 AMG
approx. 3.5US gal (13.0l)
including a reserve of
ML 63 AMG
approx. 4.0US gal (15.3l)
Air conditioning system
R-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer and head-
lamp cleaning* system
All models
8.1 US qt (7.7 l)
MB Windshield Washer Concentrate
1
1Use MB Windshield Washer Concentrate “MB SummerFit” and water for temperatures above freezing or MB Windshield Washer Concentrate “MB SummerFit” and
commercially available premixed windshield washer solvent/antifreeze for temperatures below freezing point. Follow suggested mixing ratios (page 551).