service MERCEDES-BENZ ML55AMG 2002 W163 Service Manual

305 Contents - Technical data
Te ch n i c a l
data Instruments
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cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................306
Warranty coverage .........................306
Identification labels .......................307
Layout of poly-V-belt drive ............308
Technical data ................................309
Fuels, coolants, lubricants etc. –
capacities ................................... 314Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320

306 Technical data
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Spare parts service
All authorized Mercedes-Benz Light Truck Centers
maintain a stock of original spare parts required for
maintenance and repair work. In addition, strategically
located parts distribution centers provide quick and
reliable parts service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty, or compromise its durability or
safety.Warranty coverage
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized Mercedes-
Benz Light Truck Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Maine, Massachusetts, and Vermont
emission control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Light Truck Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Light
Truck Center arrange for a replacement. It will be
mailed to you.

314 Fuels, coolants, lubricants etc. - capacities
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Fuels, coolants, lubricants etc. – capacities
Vehicle components and their respective lubricants must match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Light Truck
Center.
Fuels, coolants, lubricants etc. Model Capacity
Engine with oil filter
(recommended engine oils)ML 320 / ML 500
ML 55 AMG8.5 US qt (8.0 l)
8.0 US qt (7.5 l)
Automatic transmission
(automatic transmission fluid)9.0 US qt (8.5 l)
Transfer case
(Dexron 3 or Dexron 2E)1.6 US qt (1.5 l)
Rear axle
(Hypoid gear oil SAE 90, 85 W 90)1.3 US qt (1.25 l)
Front axle
(Hypoid gear oil SAE 90)1.2 US qt (1.1 l)
Power steering
(MB Power steering fluid)approx. 0.65 US qt (0.6 l)
Front wheel hubs
(high temperature roller bearing grease)approx. 1.5 oz (43 g) each

316 Fuels, coolants, lubricants etc.
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Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available in the Factory
Approved Service Products pamphlet, or at your
authorized Mercedes-Benz Light Truck Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Light
Truck Center will provide you with additional
information.

319 Fuels, coolants, lubricants etc.
Te ch n i c a l
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cluster displayPractical hints Car care Index the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion/
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Light
Truck Center.
Anticorrosion/antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion/
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion / antifreeze agent.Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Light
Truck Center for service.
Anticorrosion / antifreeze quantity
Approx. freeze protection
– 35
°F
(– 37°C)– 49
°F
(– 45°C)
6.4 US qt
(6.0 l)7. 0 U S q t
(6.6 l)

320 Consumer information
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Consumer information
This has been prepared as required of all manufactures
of passenger cars under Title 49, Code of U.S. Federal
Regulations, Part 575 pursuant to the “National Traffic
and Motor Vehicle Safety Act of 1966”.
Uniform tire quality grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
All passenger vehicle tires must conform to federal
safety requirements in addition to these grades.Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specified government test course. For
example, a tire graded 150 would wear one and one-half
(1
1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends
upon the actual conditions of their use, however, and
may depart significantly from the norm due to
variations in driving habits, service practices and
differences in road characteristics and climate.
Traction
The traction grades, from highest to lowest are AA, A, B,
and C. Those grades represent the tire’s ability to stop
on wet pavement as measured under controlled
conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance. Tread wear 200 Traction AA Temperature A
Wa r n i n g !
The traction grade assigned to this tire is based on
straight ahead braking traction tests, and does not
include acceleration, cornering, hydroplaning, or
peak traction characteristics.

326 Index
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ETS (4-ETS+) ................................................................... 221
LOW RANGE – 4-ETS+ ............................................. 222
Express opening and
closing of power windows ....................................... 122
Exterior lamp switch ....................................................... 97
Daytime running lamp mode .................................. 100
Exterior lamps ................................................................ 282
Additional turn signals on
the exterior mirror ...............................................288
Adjusting headlamp aim .......................................... 290
Fog lamp assembly ................................................... 286
Fog lamps ................................................................... 103
Headlamp assembly ........................................ 283, 284
Headlamps ................................97, 283, 284, 290, 300
High mounted stop lamp .........................................289
License plate lamps .................................................. 289
Low and high beam ............................................97, 285
Parking lamp .......................................................97, 285
Replacing bulbs ......................................................... 282
Side marker lamp ......................................................285
Standing lamp .....................................................97, 285
Taillamp assemblies ................................................. 287
Turn signal lamp .................................................97, 285
Exterior mirror, front passenger side,
parking position .......................................................... 78Exterior rear view mirrors .............................................. 77
Electrically folding ...................................................... 79
Parking position ..........................................................78
FFirst aid kit ..................................................................... 250
Flat tire
See Changing wheels .............................................. 267
Flexible service system (FSS) ........................................ 94
FSS indicator lamp ............................................. 85, 247
Floor plates
Removable .................................................................. 147
Fog lamp switch ............................................................. 103
Four ETS
LOW RANGE – 4-ETS+ ............................................ 222
Malfunction indicator lamp .................................... 243
Four wheel electronic traction system (4-ETS+) .......221
Malfunction indicator lamp .................................... 243
Fuel
Gasoline additives ..................................................... 318
Premium unleaded gasoline ................... 236, 315, 317
Fuel filler flap
Manual release ......................................................... 295
Fuel requirements ......................................................... 317

331 Index
Te ch n i c a l
data Instruments
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cluster displayPractical hints Car careIndex Rear seat head restraints .............................................. 143
Adjusting .................................................................... 143
Removal ...................................................................... 143
Rear view mirrors
Exterior ......................................................................... 77
Inside ............................................................................ 75
Rear window defroster .................................................. 121
Rear window wiper/washer ......................................... 106
Remote control ................................................................. 24
Battery replacement ................................................. 292
Changing batteries ................................................... 292
Operation ..................................................................... 26
Synchronizing remote control ................................ 293
Removable cargo floor plates ....................................... 147
Replacement keys ............................................................ 25
Replacing bulbs .............................................................. 282
Replacing wiper blade insert .......................................295
Reporting safety defects ................................................. 16
Residual engine heat utilization (REST) .....................117
Roadside assistance ......................................................... 10
Roadside assistance call
See Tele Aid ............................................................... 166
Roof rack .........................................................................296
SSafety guidelines for the seat belt, emergency
tensioning retractor and airbag ................................66
Screwdriver .................................................................... 259
Seat belt warning lamp ................................................ 245
Seat belts ...........................................................................48
Fastening ......................................................................50
Seat belt nonusage warning system .........................49
Unfastening .................................................................. 52
Warning lamp ........................................................... 245
Seat belts and integrated restraint system ..................48
Seat bench ....................................................................... 139
Seats, folding (Third row seats) ................................... 144
Seats, front ........................................................................ 38
Heated seats ................................................................. 46
Manual seats ................................................................40
Memory function .........................................................43
Power seats .................................................................. 41
Service indicator
See Flexible service system (FSS) ............................ 94
Side marker lamp .......................................................... 285
Sliding/pop-up roof ........................................................126
Emergency operation .............................................. 294
Express opening ........................................................127
Synchronizing .......................................................... 294

332 Index
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data Instruments
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cluster displayPractical hints Car careIndex
Snow chains .................................................................... 199
SOS-call
See Tele Aid ............................................................... 166
Space-saver tire
Air pump .................................................................... 261
Spare parts service ........................................................ 306
Spare wheel .................................................................... 264
Space-saver tire ......................................................... 265
Split rear seat bench ..................................................... 139
Easy entry/exit feature ............................................ 142
Rear seat head restraints ......................................... 143
SRS indicator lamp ........................................................ 242
SRS malfunction .............................................................. 60
Start lock-out .................................................................... 25
Starting and turning off the engine ............................ 182
Steering lock ................................................................... 180
Steering wheel
Adjustable .................................................................... 74
Indicator lamp ...........................................................244
Stop lamp, high mounted ............................................. 289
Storage compartments
Center console ........................................................... 133
Compartment under front passenger seat ............ 134
Glove box .................................................................... 133
Storing mirror positions ................................................. 78
Stowing items in the vehicle ........................................252Stranded vehicle .............................................................281
Sun visors ........................................................................ 131
Supplemental restraint system (SRS) ........................... 56
Synchronizing remote control .................................... 293
TTachometer ........................................................................ 88
Technical data ................................................................ 309
Electrical system ....................................................... 312
Main dimensions ...................................................... 313
Rims and tires ................................................... 310, 311
Weights ....................................................................... 312
Tele Aid ............................................................................ 166
Emergency calls ........................................................ 167
Information ................................................................ 172
Initiating an emergency call manually .................. 169
Roadside Assistance ................................................. 170
Telephone, general ......................................................... 157
Telephones and two-way radios ................................... 164
Telescoping steering column
Adjusting ...................................................................... 74
Indicator lamp .......................................................... 244
The first 1 000 miles (1 500 km) ................................ 165
Third row seats ............................................................... 144

Service and Literature
Your authorized Mercedes-Benz Light Truck Center has trained technicians and original Mercedes-Benz parts
to service your vehicle properly. For expert advice and quality service, see your authorized Mercedes-Benz
Light Truck Center.
If your are interested in obtaining service literature for your vehicle, please contact your authorized Mercedes-Benz
Light Truck Center. We consider this the best way for you to obtain accurate information for your vehicle.
For further information you can find us on the Mercedes-Benz web-sites www.mbusa.com and www.mbusi.com.
We reserve the right to modify the technical details of the vehicle as given in the data and illustrations of this
Operator’s Manual. Reprinting, translation and copying, even of excerpts, is not permitted without our prior
authorization in writing.
Title illustration no. P00.00-3120-26
Press time 10/23/01
GSP/SIP
Printed in Germany
Wa r n i n g !
To help avoid personal injury, be extremely careful when performing any service work or repairs. Improper
or incomplete service or the use of incorrect or inappropriate parts or materials may damage the vehicle or its
equipment, which may in turn result in personal injury.
If you have any question about carrying out some service, turn to the advice of an authorized Mercedes-Benz
Light Truck Center.