service MERCEDES-BENZ R320CDI 2007 R171 Service Manual

458 Practical hints
What to do if …
When the message Add 1 qt. engine oil
when next refueling
(Canada: 1 liter)
appears while the engine is running and at
operating temperature, the engine oil level
has dropped to approximately the mini-
mum level.
When this occurs, the warning will first
come on intermittently and then stay on if
the oil level drops further.Visually check for oil leaks. If no obvious oil
leaks are noted, drive to the nearest
service station where the engine oil should
be topped to the required level with an
approved oil specified in the Factory
Approved Service Products pamphlet.
Display symbolDisplay messagePossible cause/consequencePossible solution
NCheck eng. oil level
at next refuelingThe engine oil level is too low.Check the engine oil level (page 366).
USA only:
Add 1 qt. engine oil
at next refueling
Canada only:
Add 1 liter engine oil
at next refueling
The engine oil level is too low.Add engine oil (page 369) and check
the engine oil level (
page 366).
Engine oil level
cannot be measuredThe measuring system is
malfunctioning.Have the measuring system checked by
an authorized Mercedes-Benz Light Truck
Center.

504 Practical hints
Flat tire
6Wheel wrench
Tighten the five wheel bolts evenly, fol-
lowing the diagonal sequence illustrat-
ed (1 to 5), until all bolts are tight.
Observe a tightening torque of
110 lb-ft (150 Nm).
Store jack and all other vehicle tool kit
items back into the storage well.
Warning!G
Have the tightening torque checked after
changing a wheel. The wheels could come
loose if they are not tightened to a torque of
110 lb-ft (150 Nm).
iThe removed road wheel cannot be stored in
the spare wheel well under the cargo compart-
ment floor, but should be transported in the
cargo compartment wrapped in a protective
wrap.
Vehicles with TPMS or Advanced TPMS*:
Do not activate the tire inflation pressure moni-
tor until a full size wheel/tire with functioning
sensor has been placed back into service on the
vehicle.

523 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants, etc.

524 Technical data
The “Technical data” section provides the
necessary technical data for your vehicle.
Parts service
All authorized Mercedes-Benz Centers
maintain a stock of Genuine
Mercedes-Benz Parts required for mainte-
nance and repair work. In addition, strate-
gically located parts distribution centers
provide quick and reliable parts service.
More than 300 000 different parts for
Mercedes-Benz models are available.
Genuine Mercedes-Benz Parts are sub-
jected to stringent quality inspections.
Each part has been specifically developed,
manufactured or selected for and adapted
to Mercedes-Benz vehicles.
Therefore, Genuine Mercedes-Benz Parts
should be installed.!The use of non-genuine Mercedes-Benz
parts and accessories not authorized by
Mercedes-Benz could damage the vehicle, which
is not covered by the Mercedes-Benz Limited
Warranty, or could compromise the vehicle’s
durability or safety.

525 Technical data
Warranty coverage
Warranty coverage
Your vehicle is covered under the terms of
the warranties printed in the Service and
Warranty Information booklet. Your
authorized Mercedes-Benz Light Truck
Center will exchange or repair any defec-
tive parts originally installed on the vehicle
in accordance with the terms of the follow-
ing warranties:

New Vehicle Limited Warranty

Emission System Warranty

Emission Performance Warranty

California, Maine, Massachusetts, and
Vermont Emission Control Systems
WarrantyReplacement parts and accessories are
covered by the Mercedes-Benz Parts and
Accessories warranties, copies of which
are available at any Mercedes-Benz Light
Truck Center.Loss of Service and Warranty
Information Booklet
Should you lose your Service and Warranty
Information booklet, have an authorized
Mercedes-Benz Light Truck Center arrange
for a replacement. It will be mailed to you.

538 Technical data
Fuels, coolants, lubricants, etc.
Capacities
Vehicle components and their respective
lubricants must match. Therefore use only
products tested and approved by
Mercedes Benz.
Please refer to the Factory Approved
Service Products pamphlet, or inquire at
your Mercedes-Benz Light Truck Center.
Warning!G
Comply with all valid regulations with re-
spect to handling, storing and disposing of
service fluids. Otherwise you could endan-
ger persons or the environment.
Keep service fluids out of the reach of chil-
dren.
If a service fluid is swallowed, contact a phy-
sician immediately.
ModelCapacityFuels, coolants, lubricants, etc.
Engine with oil filterR320CDI
R350
R500
R63AMG9.5 US qt (9.0 l)
8.5 US qt (8.0 l)
9.0 US qt (8.5 l)
10.1 US qt (9.6 l)Approved engine oils
Automatic transmission9.5 US qt (9.0 l)MB Automatic Transmission Fluid
Transfer case0.53 US qt (0.5 l)MB Automatic Transmission Fluid
Rear axle1.2 US qt (1.1 l)Hypoid gear oil
Front axle1.2 US qt (1.1 l)Hypoid gear oil

540 Technical data
Fuels, coolants, lubricants, etc.
Engine oils
Engine oils are specifically tested for their
suitability in our engines and durability for
our service intervals. Therefore, only use
approved engine oils and oil filters re-
quired for vehicles with Maintenance
System (U.S. vehicles) or FSS PLUS
(Canada vehicles). For a listing of approved
engine oils and oil filters, refer to the Fac-
tory Approved Service Products pamphlet,
or contact an authorized Mercedes-Benz
Light Truck Center.Engine oil additives
Do not blend oil additives with engine oil.
They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered by
the Mercedes-Benz Limited Warranty.
Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil are used in the air condition-
ing system.
Never use R-12 (CFC) or mineral-based lu-
bricating oil. Otherwise damage to the
system will occur.
!Using engine oils and oil filters of
specification other than those expressly re-
quired for the Maintenance System
(U.S. vehicles) or FSS PLUS (Canada vehicles),
or changing of oil and oil filter at change intervals
longer than those called for by the Maintenance
System (U.S. vehicles) or FSS PLUS (Canada
vehicles) will result in engine or emission control
system damage not covered by the
Mercedes-Benz Limited Warranty.
Please follow Maintenance System
(U.S. vehicles) or FSS PLUS (Canada vehicles)
recommendations for scheduled oil changes.
Failure to do so could result in engine or
emission control system damage not covered by
the Mercedes-Benz Limited Warranty.

542 Technical data
Fuels, coolants, lubricants, etc.
Gasoline additives (gasoline engine)
A major concern among engine manufac-
turers is carbon build-up caused by gaso-
line. Mercedes-Benz recommends only the
use of quality gasoline containing additives
that prevent the build-up of carbon depos-
its.
After an extended period of using fuels
without such additives carbon deposits
can build up, especially on the intake
valves and in the combustion area, leading
to engine performance problems such as:

Warm-up hesitation

Unstable idle

Knocking/pinging

Misfire

Power lossIn areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
Mercedes-Benz recommends the use of
additives approved by us for use on
Mercedes-Benz vehicles. Refer to Factory
Approved Service Products pamphlet for a
listing of approved product(s). Follow
directions on product label.
Do not blend other specific fuel additives
with fuel. This only results in unnecessary
costs and may be harmful to the engine
operation.
Damage or malfunction resulting from
poor fuel quality or from blending addition-
al fuel additives other than those tested
and approved by us for use on
Mercedes-Benz vehicles listed in the Fac-
tory Approved Service Products pamphlet
are not covered by the Mercedes-Benz
Limited Warranty.
Fuel requirements
Gasoline engine
Only use premium unleaded fuel.

The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) /2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not
exceed 10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains
10% ethanol and 90% unleaded gasoline,
can be used.

543 Technical data
Fuels, coolants, lubricants, etc.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Diesel engine
Only use commercially available vehicular
diesel fuels No. 2 or No. 1 (ASTM D975 No.
2-D or No. 1-D).
To prevent malfunctions, diesel fuel with
improved cold flow characteristics is of-
fered in the winter months. Check with
your fuel retailer.Coolants
The engine coolant is a mixture of water
and anticorrosion/antifreeze, which
provides:

Corrosion protection

Freeze protection

Boiling protection (by increasing the
boiling point)
The cooling system was filled at the factory
with a coolant providing freeze protection
to approximately -35°F (-37°C) and corro-
sion protection.
If the antifreeze mixture is effective to
-22°F (-30°C), the boiling point of the cool-
ant in the pressurized cooling system is
reached at approximately 266°F (130°C).
The coolant solution must be used year
round to provide the necessary corrosion
protection and increase boil-over protec-
tion. Refer to Maintenance Booklet for
replacement interval.Coolant system design and coolant used
determine the replacement interval. The
replacement interval published in the
Maintenance booklet is only applicable if
MB 325.0 anticorrosion/antifreeze solu-
tion or other Mercedes-Benz approved
products of equal specification (see
Factory Approved Service Products pam-
phlet) are used to renew the coolant con-
centration or bring it back up to the proper
level.
To provide important corrosion protection,
the solution must be at least 45% anticor-
rosion/antifreeze (equivalent to freeze
protection to approx. -22°F [-30°C]). If you
use a solution that is more than 55% anti-
corrosion/antifreeze (freeze protection to
approx. -49°F [-45°C]), the engine temper-
ature will increase due to the lower heat
transfer capability of the solution. There-
fore, do not use more than this amount of
anticorrosion/antifreeze.
!Do not fill the tank with gasoline. Do not
blend diesel fuel with gasoline or kerosine. The
fuel system and engine will otherwise be
damaged, which is not covered by the
Mercedes-Benz Limited Warranty.

545 Technical data
Fuels, coolants, lubricants, etc.
Anticorrosion/antifreeze
Your vehicle contains a number of
aluminum parts. The use of aluminum
components in motor vehicle engines ne-
cessitates that anticorrosion/antifreeze
coolant used in such engines be
specifically formulated to protect the aluminum parts. (Failure to use such anti-
corrosion/antifreeze coolant will result in
a significantly shortened service life.)
Therefore, the following product is strongly
recommended for use in your vehicle:
Mercedes-Benz 325.0 anticorrosion/anti-
freeze agent.Before the start of the winter season (or
once a year in hot southern regions), you
should have the anticorrosion/antifreeze
concentration checked. The coolant is also
regularly checked each time you bring your
vehicle to an authorized Mercedes-Benz
Light Truck Center for service.
Anticorrosion/antifreeze quantity
Approx. freeze protection
Model–35°F (–37°C)–49°F (–45°C)
R 320 CDI5.0 US qt (4.75 l)5.5 US qt (5.2 l)
R3505.0 US qt (4.75 l)5.5 US qt (5.2 l)
R5005.6 US qt (5.25 l)6.1 US qt (5.8 l)
R63 AMG6.1US qt (5.75l)6.8 US qt (6.4 l)