oil MERCEDES-BENZ SPRINTER 2006 Service Manual

MERCEDES-BENZ SPRINTER 2006 Service Manual SPRINTER 2006 MERCEDES-BENZ MERCEDES-BENZ https://www.carmanualsonline.info/img/4/57081/w960_57081-0.png MERCEDES-BENZ SPRINTER 2006 Service Manual

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MERCEDES-BENZ SPRINTER 2006  Service Manual #8941 SLIDE HAMMER
#8942 OIL JET INSTALLER
#8944 REAR MAIN SEAL INSTALLER
#9307 VALVE SERVICE TOOLS
VAENGINE 9 - 19

Page 1599 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (12) Remove the camshaft housing at the cylinder
head (Fig. 14).
(13) Remove the high pressure pump.
(14) Remove the front head cover plate.
WARNING: NO FIRE, OPEN FLAMES OR SMOKING.
RISK OF POISONING

Page 1600 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (23) Remove upper timing case to cylinder head
bolts (Fig. 15).
NOTE: Loosen cylinder head bolts in the reverse
order of the tightening sequence.
(24) Remove cylinder head bolts and inspect (Refer
to

Page 1601 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual REMOVAL - CYLINDER HEAD GUIDE RAIL
(1) Disconnect negative battery cable.
CAUTION: Rotate engine at crankshaft only. DO
NOT rotate the engine with the bolt of the camshaft
sprocket. DO NOT rotate the

Page 1602 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (2) Hand start clean head bolts and tighten per
the following procedure:
²Install M12 cylinder head bolts finger tight (Fig.
15).
²Tighten bolts in numeric order starting with
number 1 to 15 N´m (1

Page 1603 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual INSTALLATION - CYLINDER HEAD FRONT
COVER
NOTE: Thoroughly clean all mating surfaces with
appropriate solvents to assure that no grease or oil
is present during reassembly.
NOTE: Dowel pins are used as

Page 1605 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NO WEAR LOOSE CLOTHING.
(11) Start the e

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MERCEDES-BENZ SPRINTER 2006  Service Manual (7) Remove timing chain tensioner (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT/CHAIN
AND SPROCKETS - REMOVAL).
NOTE: The lower portion of the cylinder head front
cover is sealed with RTV sealant. Car

Page 1607 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual INSTALLATION
CAUTION: The camshafts are sensitive to fractur-
ing. Ensure they are installed free of stress. Oil
bucket tappets and camshaft bearing points.
Inspect ease of operation of bucket tappets

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MERCEDES-BENZ SPRINTER 2006  Service Manual NOTE: The piston of cylinder #1 must be positioned
at ignition TDC when the inlet camshaft is locked.
(8) Insert locking pin through the first camshaft
bearing cap into the whole in the camshaft sproc