belt MERCEDES-BENZ SPRINTER 2006 Service Manual

(8) Remove the seat belt turning loop height
adjuster from the inner B-pillar.
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
WARNING: To avoid personal injury or death, during
and following any seat belt service, carefully
inspect all seat belts, buckles, mounting hardware,
retractors, and anchors for proper installation, oper-
ation, or damage. Replace any belt that is cut,
frayed, or torn. Straighten any belt that is twisted.
Tighten any loose fasteners. Replace any belt that
has a damaged or inoperative buckle or retractor.
Replace any belt that has a bent or damaged latch
plate or anchor plate. Never attempt to repair a seat
belt component. Always replace damaged or faulty
seat belt components with the correct, new and
unused replacement parts listed in the
DaimlerChrysler Mopar Parts Catalog.
(1) Position the seat belt turning loop height
adjuster onto the inner B-pillar (Fig. 42).
(2) Install and tighten the two screws that secure
the seat belt turning loop height adjuster to the
upper inner B-pillar. Tighten the screws to 35 N´m
(26 ft. lbs.).
(3) Position the front seat belt turning loop onto
the height adjuster on the upper B-pillar (Fig. 41).
(4) Install and tighten the nut that secures the
front seat belt turning loop to the height adjuster.
Tighten the nut to 35 N´m (26 ft. lbs.).
(5) Position the height adjuster trim to the upper
B-pillar so that the driver on the back of the trim
engages the lug of the height adjuster (Fig. 40).
(6) Reinstall the trim panel onto the inside of the
B-pillar. (Refer to 23 - BODY/INTERIOR/B-PILLAR
TRIM - INSTALLATION).
(7) Reconnect the battery negative cable.
SIDE CURTAIN AIRBAG
DESCRIPTION
Optional side curtain airbags are available for this
model when it is also equipped with dual front air-
bags. These airbags are passive, inflatable, Supple-
mental Restraint System (SRS) components (Fig. 43).
This system is designed to reduce injuries to the
vehicle occupants in the event of a side impact colli-
sion.
Vehicles equipped with side curtain airbags have
two individually controlled curtain airbag units.
These airbag units are concealed and mounted above
the front door openings where they are each secured
to one of the roof side rails. Each folded airbag cush-
ion is contained within a channel in the molded plas-
tic garnish molding that extends along the roof rail
from the A-pillar at the front of the vehicle to just
behind the B-pillar. A tether extends down the A-pil-
lar from the front of the airbag cushion, where it is
secured to the base of the pillar near the belt line
with a screw.
The hybrid-type inflator for each airbag is con-
nected to the airbag cushion by a tubular manifold.
The inflator bracket and the airbag cushion channel
are located with a stamped metal lug to a bore in the
roof rail, then secured with screws at the A-pillar in
the front and the B-pillar in the rear. A two-wire pig-
tail wire is routed from the airbag inflator down the
B-pillar where it connects the unit to a take out of
the vehicle body wire harness with a keyed and
latched connector insulator.
The side curtain airbag unit cannot be adjusted or
repaired and must be replaced if deployed, faulty, or
Fig. 43 Side Curtain Airbag
1 - GRAB HANDLE
2 - B-PILLAR TRIM
3 - SIDE CURTAIN AIRBAG
VARESTRAINTS 8O - 35

in any way damaged. Once a side curtain airbag has
been deployed, the complete airbag unit and all other
visibly damaged components must be replaced.
OPERATION
Each side curtain airbag is deployed individually
by an electrical signal generated by the Airbag Con-
trol Module (ACM) to which it is connected through
left or right curtain airbag line 1 and line 2 (or
squib) circuits. The hybrid-type inflator assembly for
each airbag contains a small canister of highly com-
pressed inert gas. When the ACM sends the proper
electrical signal to the airbag inflator, the electrical
energy creates enough heat to ignite chemical pellets
within the inflator. Once ignited, these chemicals
burn rapidly and produce the pressure necessary to
rupture a containment disk in the inert gas canister.
The inflator and inert gas canister are sealed and
connected to a tubular manifold so that all of the
released gas is directed into the folded side curtain
airbag cushion, causing the cushion to inflate.
As the airbag cushion inflates it will split the gar-
nish molding at a predetermined breakout line and
drop down from the roof rail along the side glass and
body pillars to form a curtain-like cushion to protect
the vehicle occupants during a side impact collision.
The front tether keeps the front portion of the side
curtain bag taut, thus ensuring that the bag will
deploy in the proper position. Following the airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas through the loose weave of the
cushion fabric, and the deflated cushion hangs down
loosely from the roof rail.
REMOVAL
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to dischargebefore performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
WARNING: To avoid personal injury or death, when
removing a deployed airbag, rubber gloves, eye
protection, and a long-sleeved shirt should be
worn. There may be deposits on the airbag unit and
other interior surfaces. In large doses, these depos-
its may cause irritation to the skin and eyes.
WARNING: To avoid personal injury or death, use
extreme care to prevent any foreign material from
entering the side curtain airbag, or becoming
entrapped between the side curtain airbag cushion
and the roof rail garnish molding. Failure to
observe this warning could result in occupant inju-
ries upon airbag deployment.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the pinch welt from the front door
opening of the vehicle as needed to access the side
curtain airbag (Fig. 44).
(3) Remove the trim from the inside of the B-pillar.
(Refer to 23 - BODY/INTERIOR/B-PILLAR TRIM -
REMOVAL).
(4) Remove the grab handle from the headliner.
(Refer to 23 - BODY/INTERIOR/ASSIST HANDLE -
REMOVAL).
Fig. 44 Pinch Welt
1 - GRAB HANDLE
2 - B-PILLAR TRIM
3 - PINCH WELT
8O - 36 RESTRAINTSVA

(5) Carefully remove the trim from the A-pillar
that conceals the side curtain airbag front tether
(Fig. 45).
(6) Disconnect the pigtail wire connector for the
side curtain airbag from the vehicle wire harness
connector on the B-pillar (Fig. 46).
(7) Cut the tie wrap that secures the side curtain
airbag pigtail wire to the inside of the B-pillar.
(8) Remove the screw that secures the side curtain
airbag tether retainer to the base of the A-pillar near
the belt line (Fig. 47).(9) Remove the screw that secures the front of the
side curtain airbag to the A-pillar (Fig. 48).
(10) Remove the screw that secures the rear of the
side curtain airbag to the B-pillar.
(11) Disengage the lug that secures the side cur-
tain airbag bracket from within the bore in the roof
side rail and remove the unit from the vehicle (Fig.
49).
Fig. 45 A-Pillar Front Tether
1 - A-PILLAR
2 - FRONT TETHER
Fig. 46 Side Curtain Airbag Connector
1 - TIE WRAP
2 - B-PILLAR
3 - CONNECTOR
Fig. 47 Tether Anchor Screw
1 - A-PILLAR
2 - TETHER
3 - SCREW
Fig. 48 Side Curtain Airbag Screws
1 - SIDE CURTAIN AIRBAG
2 - REAR SCREW
3 - FRONT SCREW
VARESTRAINTS 8O - 37

INSTALLATION
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
WARNING: To avoid personal injury or death, when
removing a deployed airbag, rubber gloves, eye
protection, and a long-sleeved shirt should be
worn. There may be deposits on the airbag unit and
other interior surfaces. In large doses, these depos-
its may cause irritation to the skin and eyes.WARNING: To avoid personal injury or death, use
extreme care to prevent any foreign material from
entering the side curtain airbag, or becoming
entrapped between the side curtain airbag cushion
and the roof rail garnish molding. Failure to
observe this warning could result in occupant inju-
ries upon airbag deployment.
(1) Position the side curtain airbag into the vehicle
as a unit.
(2) Engage the lug that secures the side curtain
airbag bracket into the bore in the roof side rail (Fig.
50).
(3) Install and tighten the screw that secures the
rear of the side curtain airbag to the B-pillar (Fig.
48). Tighten the screw to 23 N´m (17 ft. lbs.).
(4) Install and tighten the screw that secures the
front of the side curtain airbag to the A-pillar.
Tighten the screw to 9 N´m (80 in. lbs.).
(5) Install and tighten the screw that secures the
side curtain airbag front tether retainer to the base
of the A-pillar near the belt line (Fig. 47). Tighten
the screw to 5 N´m (44 in. lbs.).
(6) Install a new tie wrap to secure the side cur-
tain airbag pigtail wire to the inside of the B-pillar
(Fig. 46).
(7) Reconnect the pigtail wire connector for the
side curtain airbag to the vehicle wire harness con-
nector on the B-pillar. Be certain the connector is
fully engaged and latched.
(8) Reinstall the trim onto the A-pillar that con-
ceals the side curtain airbag front tether (Fig. 45).
Fig. 49 Side Curtain Airbag Remove
1 - ROOF SIDE RAIL
2 - SIDE CURTAIN AIRBAG
Fig. 50 Side Curtain Airbag Install
1 - ROOF SIDE RAIL
2 - BORE
3 - SIDE CURTAIN AIRBAG BRACKET
4 - LUG
8O - 38 RESTRAINTSVA

REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
WARNING: To avoid personal injury or death, never
strike or drop the side impact sensor, as it can
damage the impact sensor or affect its calibration.
The side impact sensor enables the system to
deploy the side curtain airbags. If an impact sensor
is accidentally dropped during service, the sensor
must be scrapped and replaced with a new unit.
Failure to observe this warning could result in acci-
dental, incomplete, or improper supplemental
restraint deployment.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the trim paneling from the interior of
the front door step well. (Refer to 23 - BODY/INTE-
RIOR/STEPWELL SCUFF PADS - REMOVAL).
(3) Disconnect the vehicle wire harness connector
from the side impact sensor connector receptacle
(Fig. 52).(4) Remove the two screws that secure the side
impact sensor to the forward vertical surface of the
step well.
(5) Remove the side impact sensor from the step
well.
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
WARNING: To avoid personal injury or death, never
strike or drop the side impact sensor, as it can
damage the impact sensor or affect its calibration.
The side impact sensor enables the system to
deploy the side curtain airbags. If an impact sensor
is accidentally dropped during service, the sensor
must be scrapped and replaced with a new unit.
Failure to observe this warning could result in acci-
dental, incomplete, or improper supplemental
restraint deployment.
(1) Position the side impact sensor to the forward
vertical surface of the step well (Fig. 52). Be certain
Fig. 52 Side Impact Sensor Remove/Install
1 - SCREW (2)
2 - IMPACT SENSOR
3 - CONNECTOR
4 - STEP WELL
8O - 40 RESTRAINTSVA

DIAGNOSIS AND TESTING - WIPER &
WASHER SYSTEM
If the wiper motor operates, but the wipers do not
move on the windshield, replace the faulty wiper
linkage module. If the washer pump/motor operates,
but no washer fluid is dispensed on the glass; or, if
the wipers operate, but chatter, lift, or do not clear
the glass, clean and inspect the wiper and washer
system components as required. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS - CLEANING) and
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS -
INSPECTION). For diagnosis and testing of the
multi-function switch (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/MULTI-FUNC-
TION SWITCH - DIAGNOSIS AND TESTING).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
The hard wired circuits and components of the
wiper and washer system may be diagnosed andtested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
intermittent wipe logic circuitry contained within the
fuse block underneath the steering column, the rain
sensor within the base of the rear view mirror on the
windshield, or the rain sensor control module under
the instrument panel.
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
INTERMITTENT WIPER SYSTEM
CONDITION POSSIBLE CAUSES CORRECTION
WIPERS INOPERATIVE IN
ALL SWITCH POSITIONS1. Faulty or missing fuse. 1. Test and replace the fuse as required.
2. Faulty wiper motor ground circuit. 2. Test and repair the open ground circuit
as required.
3. Faulty multi-function switch feed
circuit.3. Test and repair the open fused ignition
switch output circuit between the fuse and
the multi-function switch as required.
4. Faulty multi-function switch. 4. Test and replace the multi-function
switch as required.
5. Faulty wiper motor. 5. Test and replace the wiper motor as
required.
WIPERS INOPERATIVE IN
INTERMITTENT POSITION
AND NO WIPE AFTER
WASH FEATURE1. Faulty wiper relay. 1. Test and replace the wiper relay as re-
quired.
2. Faulty multi-function switch. 2. Test and replace the multi-function
switch as required.
3. Faulty intermittent wipe logic cir-
cuit.3. Replace the steering column fuse block
as required.
WIPERS INOPERATIVE IN
LOW POSITION AND NO
PULSE FEATURE1. Faulty low speed circuit. 1. Test and repair the open low speed cir-
cuit between the multi-function switch and
the wiper motor as required.
2. Faulty multi-function switch. 2. Test and replace the multi-function
switch as required.
3. Faulty wiper low speed brush. 3. Test and replace the wiper motor as
required.
8R - 6 WIPERS/WASHERSVA

WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
CAUTION: Do not touch the gel-like surface of the
rain sensor or the sensor function may be impaired
and the sensor rendered unusable.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the rear view mirror and the rain sen-
sor from the rain sensor bracket. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/RAIN SENSOR -
REMOVAL).
(3) Cut diagonally through the nylon mesh fabric
from the rear view mirror adhesive kit (Fig. 7).
(4) Place the rain sensor bracket onto the nylon
mesh fabric (Fig. 8).(5) Cut the two sections of nylon mesh fabric to
the contours of the rain sensor.
NOTE: If the early version of the rain sensor
bracket is used, the nylon mesh material must be
cut so as not to lie over the bracket collar (Fig. 9).
(6) Complete the bracket installation following the
instructions provided with the rear view mirror adhe-
sive kit.
(7) Reinstall the rain sensor and the rear view
mirror onto the rain sensor bracket. (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS/RAIN SENSOR -
INSTALLATION).
Fig. 7 Cut Nylon Mesh Fabric
1 - FABRIC
2 - DIAGONAL CUT
Fig. 8 Trim Nylon Mesh Fabric
1 - FABRIC
2 - BRACKET
Fig. 9 Rain Sensor Brackets
1 - COLLAR
2 - EARLY TYPE BRACKET
3 - LATE TYPE BRACKET
VAWIPERS/WASHERS 8R - 13

(8) Reconnect the battery negative cable.
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Disconnect and isolate the battery negative
cable.
(2) Unsnap the base covers from each other and
remove them from the rear view mirror arm at the
windshield (Fig. 10).
(3) Using a small thin-bladed screwdriver, gently
pry the retaining collar slightly upward while press-
ing the mirror arm downward parallel to the wind-
shield until the mirror arm unsnaps from the
bracket.
(4) Separate and remove the two halves of the
wire cover from the rain sensor pigtail wires.(5) Loosen the screws securing both inner sun
visor hinges to the windshield header.
(6) Pull the headliner down from the windshield
header far enough to pull the rain sensor pigtail wire
connector out from under the headliner.
(7) Remove the anti-rattle felt from the wire con-
nector insulators.
(8) Disconnect the sensor pigtail wire connector
from the roof wire harness connector.
CAUTION: Do not touch the gel-like surface of the
rain sensor or the sensor function may be impaired
and the sensor rendered unusable.
(9) Remove the rain sensor from the center of the
bracket.
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
CAUTION: Do not touch the gel-like surface of the
rain sensor or the sensor function may be impaired
and the sensor rendered unusable.
(1) Position the rain sensor into the center of the
bracket on the windshield (Fig. 10).
(2) Reconnect the sensor pigtail wire connector to
the roof wire harness connector.
(3) Reinstall the anti-rattle felt over the wire con-
nector insulators.
(4) Pull the headliner down from the windshield
header far enough to tuck the rain sensor pigtail
wire connector under the headliner.
(5) Tighten the screws securing both inner sun
visor hinges to the windshield header.
(6) Align and install the two halves of the wire
cover over the rain sensor pigtail wires.
(7) Press the rear view mirror arm upward paral-
lel to the windshield until the mirror arm snaps onto
the bracket.
(8) Align and position the base covers to each
other and snap them over the rear view mirror arm
at the windshield.
(9) Reconnect the battery negative cable.
Fig. 10 Rain Sensor Remove/Install
1 - FELT
2 - CONNECTOR
3 - INNER VISOR HINGE (2)
4 - WIRE COVER
5 - BRACKET
6 - SENSOR
7 - RETAINING COLLAR
8 - BASE COVER
9 - MIRROR
10 - ARM
8R - 14 WIPERS/WASHERSVA

RAIN SENSOR CONTROL MOD-
ULE
DESCRIPTION
The Rain Sensor Control Module (RSCM) is the
primary component of the automatic wiper system
(Fig. 11). The RSCM is secured with two screws and
nuts to a bracket located under the instrument panel
above the throttle pedal within the passenger com-
partment. The rectangular molded plastic housing of
the RSCM has an integral mounting tab on each side
and an integral connector receptacle on one end,
which contains the module terminal pins. These ter-
minal pins connect the RSCM to the vehicle electrical
system through a dedicated take out and connector of
the instrument panel wiring. Concealed and pro-
tected within the RSCM housing is the electronic cir-
cuitry of the module.
The RSCM cannot be repaired and, if damaged or
faulty, the entire module must be replaced.
OPERATION
The microprocessor-based Rain Sensor Control
Module (RSCM) is only used in vehicles equipped
with an optional automatic wiper system. The RSCM
monitors inputs from the ignition switch, the wiper
and washer switch circuitry of the multi-function
switch on the steering column, the park switch
within the wiper motor, and the rain sensor on the
inside of the windshield glass. Based upon these
inputs the RSCM sends the proper control outputs to
the wiper motor and the washer pump motor to pro-
vide all of the requested wiper and washer system
functions.The RSCM operates on battery current received
from a fuse in the fuse block on a fused ignition
switch output (run-start) circuit so that the RSCM
will operate whenever the ignition switch is in the
On or Start positions. The RSCM receives ground at
all times through its connection to the instrument
panel wire harness. It is important to note that the
default condition for the wiper system is automatic
wipers Off; therefore, if no input is received from the
rain sensor by the RSCM, the automatic wipers will
be disabled and the RSCM will default the wiper and
washer system to normal manual operation for con-
tinuous low or high speed wiper or washer mode.
The hard wired RSCM circuits may be diagnosed
using conventional diagnostic tools and methods.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the internal cir-
cuitry of the RSCM. Refer to the appropriate wiring
information.
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Disconnect and isolate the battery negative
cable.
(2) Locate the rain sensor control module on a
bracket under the instrument panel above the throt-
tle pedal (Fig. 12).
Fig. 11 Rain Sensor Control Module
1 - RAIN SENSOR CONTROL MODULE
2 - CONNECTOR RECEPTACLE
3 - MOUNTING TAB (2)
VAWIPERS/WASHERS 8R - 15

(3) Cut the tie wrap on the control module (Fig.
13).
(4) Unlock and disconnect the wire harness con-
nector from the module connector receptacle.
(5) Remove the two screws and nuts that secure
the module to the bracket.
(6) Remove the module from the bracket.
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Position the rain sensor control module to the
bracket under the instrument panel above the throt-
tle pedal (Fig. 12).
(2) Install and tighten the two screws and nuts
that secure the module to the bracket (Fig. 13).
(3) Reconnect and lock the wire harness connector
to the module connector receptacle.
(4) Install a new tie wrap to secure the wire har-
ness to the control module.
(5) Reconnect the battery negative cable.
WASHER FLUID LEVEL
SWITCH
DESCRIPTION
The optional washer fluid level switch is a single
pole, single throw switch that is integral to a unique
version of the washer pump/motor unit, located rear-
ward facing side of the washer reservoir, which is
located in a dedicated hole on the top of the sump
area near the back of the windshield washer reser-
voir on the right front fender wheel house in the
engine compartment. Only a molded plastic nipple
with a clear vent tube are visible near the top of the
washer pump/motor unit that is equipped with the
optional fluid level switch when it is installed in the
reservoir. The vent tube is routed to and retained in
an integral clip located behind the reservoir filler cap
near the top of the reservoir. This version of the
washer pump/motor unit also has a third terminal
pin in its integral connector receptacle. The washer
fluid level switch cannot be adjusted or repaired. If
faulty or damaged, the entire washer pump/motor
unit must be replaced.
OPERATION
The washer fluid level switch monitors the level of
the washer fluid in the washer reservoir. When the
fluid level in the washer reservoir is at or above the
predetermined minimum, the switch contacts are
open. When the fluid level in the washer reservoir
Fig. 12 Rain Sensor Control Module Location
1 - INSTRUMENT PANEL
2 - RAIN SENSOR CONTROL MODULE
3 - THROTTLE PEDAL
Fig. 13 Rain Sensor Control Module Remove/Install
1 - SCREW (2)
2 - CONNECTOR
3 - NUT (2)
4 - TIE WRAP
5 - MODULE
8R - 16 WIPERS/WASHERSVA