relay MERCEDES-BENZ SPRINTER 2006 Service Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2006, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2006Pages: 2305, PDF Size: 48.12 MB
Page 2064 of 2305

is energized, it draws the movable common feed relay
contact away from the fixed, normally closed relay
contact and, holds it against the fixed, normally open
relay contact. This action allows high current to flow
to the electric cooling fan motor.
When the relay coil is de-energized, spring pres-
sure returns the movable relay contact back against
the fixed, normally closed contact point. The resistor
or diode is connected in parallel with the relay coil,
and helps to dissipate voltage spikes and electromag-
netic interference that can be generated as the elec-
tromagnetic field of the relay coil collapses.
The rear A/C condenser fan relay terminals are
connected to the vehicle electrical system through a
receptacle in the relay block located in the rear A/C
evaporator housing.
The rear A/C condenser fan relay cannot be
repaired and, if faulty or damaged, it must be
replaced. Refer to the appropriate wiring information
for diagnosis and testing of the ISO-standard relay
and for complete HVAC wiring diagrams.
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the air filter from the rear A/C evapo-
rator housing (Refer to 24 - HEATING & AIR CON-
DITIONING/DISTRIBUTION - REAR/AIR FILTER -
REMOVAL).
(3) Reach up into the rear A/C evaporator housing
and remove the rear A/C condenser fan relay from
the relay block (Fig. 4).
VACONTROLS - REAR 24 - 27
Page 2065 of 2305

INSTALLATION
(1) Position the rear A/C condenser fan relay into
the proper receptacle of the relay block located in the
rear A/C evaporator housing.
(2) Align the A/C condenser fan relay terminals
with the terminal cavities in the relay block recepta-
cle and push down firmly on the relay until the ter-
minals are fully seated.
(3) Install the rear air filter (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION -
REAR/AIR FILTER - INSTALLATION).
(4) Reconnect the negative battery cable.
A / C CONTROL MODULE
DESCRIPTION
The rear A/C control module (Fig. 5) is connected
to the rear A/C blower motor switch, rear evaporative
temperature sensor, rear A/C temperature control
and the temperature sensor.
The rear A/C control module is located in the upper
left side of the rear A/C evaporator housing.
OPERATION
The rear A/C control module is supplied fused bat-
tery power through the rear blower switch. The con-
trol module receives input signals from the rear A/C
blower motor switch, rear A/C temperature control,
rear temperature sensor and the rear evaporator
temperature sensor when the front A/C switch is
turned on. The rear A/C control module uses the
Fig. 4 Rear A/C Condenser Fan Relay
1 - REAR A/C EVAPORATOR HOUSING
2 - BLOWER MOTOR RELAY K204
3 - BLOWER MOTOR RELAY K2034 - BLOWER MOTOR RELAY K201
5 - REAR CONDENSER FAN RELAY K205
6 - REAR COMPRESSOR RELAY K206
Fig. 5 Rear A/C Control Module
1 - REAR A/C CONTROL MODULE
2 - MOUNTING TABS
3 - WIRE HARNESS CONNECTOR
24 - 28 CONTROLS - REARVA
Page 2070 of 2305

INSTALLATION
NOTE: Replacement of the PTFE thread sealing
tape is required anytime the rear A/C low pressure
switch is removed from the rear suction line line.
Failure to replace the sealing tape could result in a
rear refrigerant system leak.
(1) Remove the tape or plug from the rear suction
line fitting.
(2) Install PTFE thread sealing tape onto the rear
A/C low pressure switch and install the switch onto
the rear suction line. Tightened the A/C low pressure
switch to 10 N´m (88 in. lbs.).
(3) Connect the wiring harness connector to the
rear A/C low pressure switch.
(4) Install new insulating tape around the rear A/C
low pressure switch area.
(5) Reconnect the negative battery cable.
(6) Evacuate the rear refrigerant system (Refer to
24 - HEATING & AIR CONDITIONING/PLUMBING
- STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE).
(7) Charge the rear refrigerant system (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE).
(8) Install the cover onto the rear A/C evaporator
housing (Refer to 24 - HEATING & AIR CONDI-
TIONING/DISTRIBUTION - REAR/A/C EVAPORA-
TOR COVER-REAR - INSTALLATION).
BLOWER MOTOR RELAY
DESCRIPTION
The three rear blower motor relays used for the
rear A/C system are International Standards Organi-
zation (ISO)-type relays (Fig. 11). Relays conforming
to the ISO specifications have common physical
dimensions, current capacities, terminal functions
and patterns. The rear blower motor relays are elec-
tromechanical devices that switches fused battery
current directly to the rear blower motors. The rear
blower motor relays are energized when the relay
coils are provided battery current by the rear blower
motor switch (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/BLOWER MOTOR
SWITCH - DESCRIPTION).
The rear blower motor relays are located in the
relay block in the rear A/C evaporator housing.
OPERATION
The three ISO-standard rear blower motor relays
are electromechanical switches that uses a low cur-
rent input from the rear blower motor switch to con-
trol the high current output to the rear blower
motors. The movable, common feed relay contact is
held against the fixed, normally closed relay contact
by spring pressure. When the electromagnetic relay
coil is energized, it draws the movable common feed
relay contact away from the fixed, normally closed
relay contact and, holds it against the fixed, normally
open relay contact. This action allows high current to
flow to the rear blower motors.
When the relay coil is de-energized, spring pres-
sure returns the movable relay contact back against
the fixed, normally closed contact point. The resistor
Fig. 10 Rear A/C Low Pressure Switch
1 - INSULATING TAPE
2 - REAR A/C EVAPORATOR HOUSING
3 - WIRE HARNESS CONNECTOR
4 - REAR A/C LOW PRESSURE SWITCH
5 - REAR SUCTION LINE FITTING
Fig. 11 Rear Blower Motor Relays
1 - STANDARD ISO RELAY
2 - TERMINAL PATTERN
VACONTROLS - REAR 24 - 33
Page 2071 of 2305

or diode is connected in parallel with the relay coil,
and helps to dissipate voltage spikes and electromag-
netic interference that can be generated as the elec-
tromagnetic field of the relay coil collapses.
The rear blower motor relay terminals are con-
nected to the vehicle electrical system through recep-
tacles in the relay block located in the rear A/C
evaporator housing.
The rear blower motor relays cannot be repaired
and, if faulty or damaged, they must be replaced.
Refer to the appropriate wiring information for diag-
nosis and testing of the ISO-standard relay and for
complete HVAC wiring diagrams.
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the air filter from the rear A/C evapo-
rator housing (Refer to 24 - HEATING & AIR CON-
DITIONING/DISTRIBUTION - REAR/AIR FILTER -
REMOVAL).
(3) Reach up into the rear A/C evaporator housing
and remove the rear blower motor relays as neces-
sary from the relay block (Fig. 12).
24 - 34 CONTROLS - REARVA
Page 2072 of 2305

INSTALLATION
(1) Position the rear blower motor relays into the
proper receptacle of the relay block located in the
rear A/C evaporator housing as necessary.
(2) Align the blower motor relay terminals with
the terminal cavities in the relay block receptacle
and push down firmly on the relay until the termi-
nals are fully seated.
(3) Install the rear air filter (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION -
REAR/AIR FILTER - INSTALLATION).
(4) Reconnect the negative battery cable.
BLOWER MOTOR SWITCH
DESCRIPTION
The blower motor for the optional rear A/C system
is controlled by a three position rocker switch
mounted in the switch panel located on the instru-
ment panel (Fig. 13). The rear A/C blower motor
switch allows the selection of one of two blower
motor speeds and an Off position.
OPERATION
With the front A/C switch activated, the rear
blower motor speed can be selected by pressing the
rocker switch upwards (high speed) or downwards
(low speed). To turn the rear blower motor off, switch
the blower motor switch to the center position.
Depending on the blower motor switch position, a
blower motor speed command signal is sent to one of
the two blower motor relays. When activated, relay 1
sends power through an integral resistor within the
rear A/C control module and then to the blower
Fig. 12 Rear Blower Motor Relays
1 - REAR A/C EVAPORATOR HOUSING
2 - BLOWER MOTOR RELAY K204
3 - BLOWER MOTOR RELAY K2034 - BLOWER MOTOR RELAY K201
5 - REAR CONDENSER FAN RELAY K205
6 - REAR COMPRESSOR RELAY K206
Fig. 13 Rear Air Conditioning Switch
VACONTROLS - REAR 24 - 35
Page 2073 of 2305

motor, while relay 2 when activated, sends power
directly to the blower motor.
The rear blower motor switch cannot be repaired
and, if faulty or damaged, it must be replaced.
DIAGNOSIS AND TESTING
REAR BLOWER MOTOR SWITCH
Before testing the rear blower motor switch, verify
that the front A/C system is functional by performing
the ATC Fuction Test using the DRBIIItscan tool.
Use a volt/ohmmeter to test the rear blower motor
switch. For circuit descriptions and diagrams, refer
to the appropriate wiring information. The wiring
information includes wiring diagrams, proper wire
and connector repair procedures, details of wire har-
ness routing and retention, connector pin-out infor-
mation and location views for the various wire
harness connectors, splices and grounds.
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
(1) Disconnect and isolate the battery negative
cable.
(2) Unplug the wire harness connector from the
rear blower motor switch.
(3) Check for continuity between terminal 10 and
terminals 1, 7 and 4 of the blower motor switch. In
all instances, there should be continuity.
NOTE: To check the switch's internal circuits, con-
nect the negative lead of the ohmmeter to terminal
10 and the positive ohmmeter lead to terminals 1, 7
and 4. To check the switch's integral light emitting
diodes, reverse the ohmmeter leads.
(4) Check for continuity between the rear blower
motor switch terminals 3 and 7 as you move the
blower motor switch to each of the two speed posi-
tions, and the Off position. There should be continu-
ity in only one blower motor switch speed position.
(5) Check for continuity between the rear blower
motor switch terminals 4 and 8 as you move the
blower motor switch to each of the two speed posi-
tions, and the Off position. There should be continu-ity in only the other blower motor switch speed
position.
(6) If OK, test and repair the rear blower motor
switch wire harness circuits. If not OK, replace the
faulty rear blower motor switch.
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, impact sensor, or instrument panel com-
ponent diagnosis or service. Disconnect and isolate
the battery negative (ground) cable, then wait two
minutes for the system capacitor to discharge
before performing further diagnosis or service. This
is the only sure way to disable the supplemental
restraint system. Failure to take the proper precau-
tions could result in accidental airbag deployment.
NOTE: The rear A/C blower motor switch is used on
vehicles with the optional rear A/C system.
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the accessory switch panel from the
instrument panel (Refer to 23 - BODY/INSTRU-
MENT PANEL/ACCESSORY SWITCH BEZEL -
REMOVAL).
(3) Disconnect the wire harness connector from the
rear A/C blower motor switch (Fig. 14).
(4) Disengage the retaining tabs and remove the
rear A/C blower motor switch from the accessory
switch panel.
24 - 36 CONTROLS - REARVA
Page 2078 of 2305

INSTALLATION
(1) Carefully install the rear temperature sensor
onto the bracket located in the rear A/C evaporator
housing.
(2) Connect the temperature sensor wire harness
connector.
(3) Connect the wire harness connector to the rear
temperature sensor.
(4) Install the rear air filter (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION -
REAR/AIR FILTER - INSTALLATION).
(5) Reconnect the negative battery cable.
SUPPRESSOR FILTER - REAR
BLOWER MOTOR
DESCRIPTION
The two interference suppression filters (Fig. 21)
for the two rear blower motors protects the rear A/C
control circuits and the vehicles electrical system
from voltage spikes which may be generated by the
two blower motors or the three rear blower motor
relays. The suppression filters also impede the prop-
agation of RF interference into the vehicles electrical
system by the rear blower motors to ensure interfer-
ence-free radio reception.
The rear blower motor suppression filters are
located near the rear blower motors in the rear A/Cevaporator housing.
OPERATION
The rear blower motor suppression filters provide
protection against transient interference signals or
similar interference to the electronic rear blower
motor circuits which can effect the performance of
Fig. 20 Rear Temperature Sensor
1 - REAR A/C EVAPORATOR HOUSING
2 - TEMPERATURE SENSOR3 - BRACKET
4 - WIRE HARNESS CONNECTOR
Fig. 21 Rear Blower Motor Suppression Filter
1 - REAR BLOWER MOTOR SUPPRESSION FILTER (2)
2 - WIRE CONNECTOR (TO BLOWER MOTOR)
3 - WIRE CONNECTOR (TO REAR A/C HARNESS)
4 - MOUNTING BRACKET
VACONTROLS - REAR 24 - 41
Page 2080 of 2305

INSTALLATION
(1) Position the rear blower motor suppression fil-
ter being serviced to the rear A/C evaporator hous-
ing.
(2) Install the screw that secures each rear blower
motor suppression filter to the rear A/C evaporator
housing. Tighten the screw(s) to 2 N´m (17 in. lbs.).
(3) Connect the two suppression filter wire har-
ness connectors.
(4) Install the cover onto the rear A/C evaporator
housing (Refer to 24 - HEATING & AIR CONDI-
TIONING/DISTRIBUTION - REAR/A/C EVAPORA-
TOR COVER-REAR - INSTALLATION).
(5) Reconnect the negative battery cable.
SUPPRESSOR FILTER - REAR
CONDENSER FAN
DESCRIPTION
The interference suppression filter (Fig. 23) for the
rear A/C condenser fan protects the rear A/C control
circuits and the vehicles electrical system from volt-
age spikes which may be generated by the rear con-
denser fan motor or the rear condenser fan relay. The
suppression filter also impedes the propagation of RF
interference into the vehicles electrical system by therear condenser fan to ensure interference-free radio
reception.
The rear condenser fan suppression filter is located
in the rear A/C condenser housing near the rear con-
denser fan.
Fig. 22 Rear Blower Motor Suppression Filter ± LH shown, RH similar
1 - REAR A/C EVAPORATOR HOUSING
2 - SUPPRESSION FILTER WIRE CONNECTOR
3 - BLOWER MOTOR WIRE CONNECTOR4 - SCREW
5 - REAR BLOWER MOTOR SUPPRESSION FILTER (2)
VACONTROLS - REAR 24 - 43
Page 2154 of 2305

VA LV E
DESCRIPTION
Exhaust gas recirculation reduces the quantity of
fresh air supplied to the cylinders per stroke without
having to throttle the air supply. Exhaust gas is
recirculated during all engine speed and engine load
conditions. As a result, emissions are reduced. If a
quantity of exhaust gas is mixed with the air that is
to be used to burn the fuel in the cylinders, the oxy-
gen content is reduced because the exhaust gas is
low in oxygen. The result is that the combustion rate
is reduced, as is the combustion temperature. This
reduces the quantity of NOx that are emitted in the
exhaust gas. (Fig. 2).
The ECM power supply relay has a power off delay
feature. The relay is powered off approximately 15
seconds after the ignition switch is turned off. This
allows for the self-cleaning function of the EGR valve
and a function check of the sensors for diagnosis pur-
poses.
Fig. 1 EGR AND COOLER
1 - EGR VALVE 3 - COOLING FINS
2 - COOLANT PASSAGE 4 - EXHAUST GAS PASSAGE
VAEXHAUST GAS RECIRCULATION 25 - 5
Page 2158 of 2305

INDEX
ABS INDICATOR.......................8J-9ACCELERATOR PEDAL POSITION SENSOR. . . 14-32
ACCESSORY SWITCH BEZEL............23-56
ADR INDICATOR.....................8J-10
AIR CLEANER ELEMENT................9-21
AIR CLEANER HOUSING................9-21
AIR FILTER ....................24-45, 24-58
AIR OUTLET TEMPERATURE SENSOR....24-16
AIR OUTLETS.......................24-45
AIRBAG CONTROL MODULE.............8O-8
AIRBAG INDICATOR...................8J-11
ALB CONTROLLER....................5-16
ALB LEVER..........................5-16
AMBIENT TEMPERATURE INDICATOR.....8J-11
AMBIENT TEMPERATURE SENSOR.......24-17
ANTENNA BODY & CABLE..............8A-1
ARMREST..........................23-79
ASH RECEIVER......................23-57
ASH RECEIVER / CIGAR LIGHTER LAMP
UNIT..............................8L-30
ASSIST HANDLE.....................23-71
AUDIO..............................8A-1
AUTOMATIC TRANSMISSION NAG1 -
SERVICE INFORMATION................21-3
A - PILLAR TRIM.....................23-70
A / C CLUTCH RELAY.................24-24
A / C COMPRESSOR CLUTCH COIL.......24-12
A / C COMPRESSOR CLUTCH............24-8
A / C COMPRESSOR..................24-66
A / C CONDENSER COVER.............24-52
A / C CONDENSER FAN RELAY..........24-26
A / C CONDENSER HOUSING...........24-52
A / C CONDENSER....................24-69
A / C CONTROL MODULE..............24-28
A / C DISCHARGE LINE................24-71
A / C EVAPORATOR COVER.............24-55
A / C EVAPORATOR HOUSING...........24-55
A / C EVAPORATOR...................24-72
A / C EXPANSION VALVE...............24-73
A / C HEATER CONTROL...............24-12
A / C HIGH PRESSURE SWITCH.........24-30
A / C LOW PRESSURE SWITCH.........24-32
A / C PRESSURE TRANSDUCER.........24-14
BACKLITE - BULKHEAD TRIM PANEL.....23-84
BACKUP LAMP BULB..................8L-5
BASECOAT / CLEARCOAT FINISH........23-77
BATTERY CABLES....................8F-14
BATTERY HOLDDOWN.................8F-13
BATTERY SYSTEM.....................8F-1
BATTERY TRAY......................8F-16
BATTERY............................8F-6
BEARINGS - DIFFERENTIAL CASE.........3-38
BEARING / SEAL - AXLE HUB............3-28
BEARING / SEAL - AXLE................3-24
BELT TENSIONERS.....................7-5
BLOWER MOTOR RELAY...............24-33
BLOWER MOTOR RESISTOR............24-17
BLOWER MOTOR SWITCH........24-19, 24-35
BLOWER MOTOR...............24-47, 24-58
BODY...............................23-1
BOOST PRESSURE SENSOR............14-33
BRAKE INDICATOR...................8J-12
BRAKE LAMP SWITCH.................8L-6
BRAKE LINES.........................5-8
BRAKE PADS / SHOES...................5-8
BRAKE WEAR INDICATOR..............8J-13
BRAKES - ABS........................5-30
BRAKES - BASE........................5-2
BRAKE / PARK LAMP BULB.............8L-7
BULKHEAD TRIM PANEL...............23-72
BUMPERS...........................13-1
BUSHINGS............................2-3
B - PILLAR TRIM.....................23-71
CABIN HEATER.....................24-104
CABLE TENSIONER....................5-24
CABLE..............................8P-2
CABLES.............................5-24
CAMSHAFT POSITION SENSOR..........14-33
CAMSHAFT(S)........................9-28
CARGO LAMP SWITCH................8L-31
CARGO / DOME LAMP BULB............8L-30
CARGO / DOME LAMP UNIT............8L-31
CARPETS AND FLOOR MATS...........23-72
CATALYTIC CONVERTER
................11-3
CENTER BEARING
......................3-9
CENTER HIGH MOUNTED STOP LAMP BULB. . . 8L-8CENTER HIGH MOUNTED STOP LAMP UN.....8L-8
CENTER ROLLER ARM
................23-36CENTER TRACK......................23-37
CENTRAL TIMER MODULE..............8E-1
CHARGE AIR COOLER AND PLUMBING....11-4
CHARGING INDICATOR................8J-14
CHARGING SYSTEM..................8F-17
CHECK VALVE.......................8R-11
CHECK.......................23-13, 23-23
CHIME / BUZZER......................8B-1
CIGAR LIGHTER OUTLET............8W-97-1
CIRCUIT BREAKER.................8W-97-2
CLEARANCE LAMP BULB...............8L-9
CLEARANCE LAMP UNIT................8L-9
CLOCK.............................8J-14
CLOCKSPRING......................8O-12
CLUSTER BEZEL.....................23-55
COLUMN............................19-4
CONNECTOR.......................Intro.-9
CONNECTOR/GROUND/SPLICE
LOCATION........................8W-91-1
CONTROLLER ANTILOCK BRAKE.........8E-3
COOLANT LEVEL SENSOR...............7-13
COOLANT LOW INDICATOR.............8J-15
COOLANT............................7-9
COOLING.............................7-1
COWL TRIM........................23-73
CRANKCASE VENTILATION BREATHER......25-2
CRANKCASE VENTILATION HEATER.......25-1
CRANKSHAFT OIL SEAL - FRONT.........9-42
CRANKSHAFT OIL SEAL - REAR..........9-41
CRANKSHAFT POSITION SENSOR........14-35
CRANKSHAFT........................9-39
CUP HOLDER........................23-57
CYLINDER HEAD COVER(S).............9-33
CYLINDER HEAD......................9-22
DAYTIME RUNNING LAMP RELAY.......8L-10
DEFROSTER DUCTS..................24-47
DIFFERENTIAL........................3-31
DIODE............................Intro.-9
DISC BRAKE CALIPER ADAPTER.........5-14
DISC BRAKE CALIPERS.................5-11
DOME LAMP / INTRUSION SENSOR
BULB..............................8L-33
DOME LAMP / INTRUSION SENSOR......8L-33
DOME / READING LAMP BULB..........8L-32
DOME / READING LAMP UNIT..........8L-32
DOOR GLASS............23-15, 23-30, 23-46
DOOR JAMB SWITCH.................8L-34
DOOR LOCK MOTOR...................8N-1
DOOR OPENING SEALS................23-90
DOOR........................23-14, 23-23
DRIVE BELTS..........................7-5
DRIVER AIRBAG.....................8O-16
DRIVER HEATED SEAT SWITCH.........8G-11
D - PILLAR TRIM.....................23-73
ELECTRIC COOLANT PUMP.............24-75
ELECTRICAL.........................5-30
ELECTROHYDRAULIC UNIT............21-105
ENGINE BLOCK HEATER................7-14
ENGINE BLOCK.......................9-37
ENGINE CONTROL MODULE.............8E-3
ENGINE COOLANT TEMP SENSOR........7-15
ENGINE COOLANT THERMOSTAT.........7-16
ENGINE CRADLE CROSSMEMBER........13-8
ENGINE TEMPERATURE GAUGE.........8J-15
ENGINE..............................9-2
ENTRY / EXIT LAMP BULB.............8L-34
ENTRY / EXIT LAMP UNIT..............8L-35
ESP INDICATOR......................8J-16
EVAPORATOR TEMPERATURE
SENSOR......................24-19, 24-37
EXHAUST GAS RECIRCULATION..........25-4
EXHAUST MANIFOLD..................9-68
EXHAUST PIPE.......................11-3
EXHAUST SYSTEM....................11-1
EXHAUST TUBE.....................24-105
EXTERIOR HANDLE.......23-16, 23-31, 23-35
FAN DRIVE VISCOUS CLUTCH...........7-17
FASTENER IDENTIFICATION...........Intro.-3
FASTENER USAGE...................Intro.-6
FINESSE SANDING / BUFFING & POLISH . . 23-78
FLOOR DISTRIBUTION DUCTS..........24-47
FLUID AND FILTER..................21-131
FLUID CAPACITIES.....................0-5
FLUID COOLER TUBE
.................19-13
FLUID FILL / CHECK LOCATIONS
..........0-5
FLUID RESERVOIR
....................5-15
FLUID TYPES
..........................0-1
FLYWHEEL
...........................9-43FOG LAMP BULB.....................8L-10
FOG LAMP RELAY....................8L-11
FOG LAMP SWITCH...................8L-12
FRAME..............................13-3
FREEWHEELING CLUTCH.............21-135
FRONT BUMPER - STEPS...............13-2
FRONT DOOR INNER BELT
WEATHERSTRIP.....................23-90
FRONT DOOR OUTER BELT
WEATHERSTRIP.....................23-90
FRONT FASCIA.......................13-2
FRONT LAMP UNIT...................8L-13
FRONT POSITION LAMP BULB..........8L-14
FRONT SEAT BELT & RETRACTOR.......8O-20
FRONT SEAT BELT BUCKLE............8O-23
FRONT TURN / PARK / SIDE MARKER
LAMP BULB.........................8L-15
FRONT WHEEL SPEED SENSOR..........5-31
FRONT...............................2-1
FUEL DELIVERY.......................14-6
FUEL DOSING PUMP.................24-106
FUEL DRAIN TUBES..................14-10
FUEL FILL DOOR.....................23-48
FUEL FILTER CLOGGED INDICATOR......8J-17
FUEL FILTER........................14-10
FUEL GAUGE........................8J-17
FUEL INJECTOR.......................14-35
FUEL LEVEL SENDING UNIT / SENSOR....14-28
FUEL LINE.........................24-107
FUEL LINES.........................14-11
FUEL PRESSURE SENSOR.............14-39
FUEL PRESSURE SOLENOID............14-40
FUEL PUMP MODULE.................14-18
FUEL PUMP.........................14-13
FUEL QUANTITY CONTROL VALVE.......14-21
FUEL RAIL PRESSURE SENSOR.........14-12
FUEL RAIL..........................14-22
FUEL SYSTEM........................14-1
FUEL TANK.........................14-23
FUEL TEMPERATURE SENSOR..........14-42
FUSE BLOCK #1...................8W-97-2
FUSE BLOCK #2...................8W-97-3
GAP AND FLUSH.....................23-91
GEAR SELECTOR INDICATOR...........8J-18
GEAR...............................19-7
GEARSHIFT CABLE..................21-138
GEAR - PINION / RING.................3-41
GENERATOR DECOUPLER PULLEY.......8F-19
GENERATOR........................8F-18
GLOVE BOX.........................23-58
GLOW PLUG RELAY....................8I-1
GLOW PLUG..........................8I-1
GRILLE............................23-48
HCU (HYDRAULIC CONTROL UNIT).......5-36
HEADLAMP LEVELING MOTOR..........8L-16
HEADLAMP LEVELING SWITCH.........8L-17
HEADLINER.........................23-73
HEADREST..........................23-79
HEATED GLASS.......................8G-1
HEATED MIRRORS....................8G-9
HEATED SEAT ELEMENT...............8G-12
HEATED SEAT RELAY.................8G-12
HEATED SEAT SENSOR................8G-13
HEATED SEATS ......................8G-10
HEATER CORE.......................24-76
HEATER UNIT......................24-110
HEATING & AIR CONDITIONING..........24-1
HIGH BEAM HEADLAMP BULB..........8L-18
HIGH BEAM INDICATOR...............8J-19
HINGE..................23-17, 23-32, 23-51
HOISTING............................0-5
HOLDING CLUTCH B1................21-143
HOLDING CLUTCH B2................21-148
HOLDING CLUTCHES.................21-141
HOOD.............................23-51
HORN SWITCH.......................8H-1
HORN..............................8H-1
HOSES.............................19-14
HUB / BEARING........................2-4
HVAC HOUSING......................24-48
HYDRAULIC / MECHANICAL..............5-5
IGNITION CONTROL....................8I-1
INLET HOSE........................24-111
INPUT CLUTCH K1
...................21-92
INPUT CLUTCH K2
...................21-97
INPUT CLUTCH K3
..................21-102
INPUT CLUTCHES
....................21-90
INPUT SPEED SENSORS
..............21-153
VAINDEX 1
Description Group-Page Description Group-Page Description Group-Page