engine MERCEDES-BENZ SPRINTER 2010 MY10 Warranty Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2010, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2010Pages: 32, PDF Size: 0.34 MB
Page 2 of 32
WARRANTY COVERAGE AT A GLANCE
(Complete warranty coverage starts on (Page 4)
DESCRIPTIONYe a r s :
Miles (thousands):1
122
243
363
503
UNL5
505
1007
70
New Vehicle Limited Warranty Coverage
Special Extended Warranty Coverage
Anti-Corrosion Perforation Limited Warranty:
All Panels
Outer Panels
Federal Emission Warranty - Diesel
California Emission Warranty - Diesel (California,
Connecticut, Maine, Maryland, Massachusetts,
New Jersey, New Mexico, Oregon, Pennsylvania,
Rhode Island, Vermont and Washington)
Short Term
Long Term
Diesel Engine Limited Warranty
The following terms are referred to in this booklet as:
Vehicle Distributor / Vehicle Warrantor
/ Parts Distributor
Mercedes-Benz USA, LLC is a Daimler company. Mercedes-Benz USA, LLC
One Mercedes Drive
Montvale, NJ 07645-0350
Page 5 of 32
3
Your Legal Rights Under These Limited Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
What’s Covered
New Vehicle Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Diesel Engine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Corrosion Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Restraint System Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
What’s Not Covered
Modifications Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Environmental Factors Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance Costs Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Racing Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Certain Kinds of Corrosion Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Other Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Total Loss, Salvage, Junk, or Scrap Vehicles Not Covered . . . . . . . . . . . . . . . . . . . . 11
Restricted Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Other Terms of Your Warranties
Exchanged Parts May Be Used in Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pre-Delivery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Production Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emission Warranties Required by Law
Federal Emission Warranty - Diesel Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
California Emission Warranty - Diesel Medium Duty. . . . . . . . . . . . . . . . . . . . . . . . . 14
How to Get Warranty Service
Where to Take Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
How to Get Tow Service - U.S. or Canada Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Emergency Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Further Steps You Can Take and How to Get More Information . . . . . . . . . . . . . . . . 21
Getting Service Under the California Emission Warranties . . . . . . . . . . . . . . . . . . . . 21
How to Deal with Warranty Problems
Steps to Take . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Helpful Addresses and Telephone Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Optional Service Contract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Where to Go For Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Contents
Page 9 of 32
Service and Warranty7
Diesel Engine Limited Warranty
A. Who Is Covered?
You are covered by the Diesel Engine Lim-
ited Warranty for up to 5 years or 100,000
miles on the odometer, whichever comes
first.
B. What's Covered
In vehicles equipped with a Diesel Engine,
ONLY the following engine parts and com-
ponents are covered by the Diesel Engine
Limited Warranty:
• cylinder block and all internal parts
• cylinder head assemblies
• core plugs
• fuel injection pump & injectors
• gaskets and seals for listed components
• intake and exhaust manifold
• oil pan
• oil pump
• timing gear drive belts and/or chains
and cover
• turbocharger housing and internal parts
• valve covers
• water pump and housing
C. When It Begins
The Diesel Engine Limited Warranty begins
on either of the following dates, whichever
is earlier:
• the date you take delivery of the vehicle;
or
• the date when the vehicle was first put
into service - for example, as a dealer
“demo” or as a company vehicle of the
vehicle distributor. D. Towing Costs Are Covered
The Diesel Engine Limited Warranty covers
the cost of towing your vehicle to the near-
est authorized Sprinter Dealer if your vehi-
cle cannot be driven because a covered
part has failed. If you choose to go to an-
other dealership, you will be responsible
for the cost if the extra distance exceeds
10 miles. For information on how to get
towing service in the United States and
Canada, see (
Page 20).
Corrosion Warranty
A. Who Is Covered?
You are covered if you are a purchaser for
use of the vehicle.
B. What's Covered
This limited warranty covers the cost of all
parts and labor needed to repair or replace
any sheet metal panels that get holes from
rust or other corrosion. If a hole occurs be-
cause of something other than corrosion,
this limited warranty does not apply. Cos-
metic or surface corrosion - resulting, for
example, from stonechips or scratches in
the paint - is not covered. For more details
on what is not covered by this limited war-
ranty, see (
Page 10).
What's Covered
Page 12 of 32
Service and Warranty10
Maintenance Costs Not Covered
Your limited warranties do not cover the
costs of repairing damage caused by poor
or improper maintenance. Nor do they cov-
er damage caused by the use of contami-
nated fuels, or by the use of fuels, oils,
lubricants, cleaners or fluids other than
those recommended in your Operator’s
Manual.
The limited warranties do not cover the
costs of your vehicle’s normal or sched-
uled maintenance - the parts and services
that all vehicles routinely need. Some of
these parts and services, which your limit-
ed warranties do not cover, include:
• lubrication;
• engine tune-ups;
• replacing filters, coolant, spark plugs,
bulbs and sealed light assemblies, fluo-
rescent ballast & tubes, or fuses (unless
those costs result from a covered re-
pair);
• cleaning and polishing;
• remote control batteries;
• floor mats;
• mud flaps; and
• replacing worn wiper blades, worn brake
pads and linings, or clutch linings.
Racing Not Covered
Your limited warranties do not cover the
costs of repairing damage or conditions
caused by racing, nor do they cover the re-
pair of any defects that are found as the re-
sult of participating in a racing event.Certain Kinds of Corrosion Not
Covered
Your limited warranties do not cover the
following:
• corrosion caused by accident, damage,
abuse, or vehicle alteration;
• surface corrosion caused by such things
as industrial fallout, sand, salt, hail, and
stones;
• corrosion caused by the extensive or ab-
normal transport of caustic materials
like chemicals, acids, and fertilizers; and
• corrosion of special bodies, body con-
versions, or equipment that was not sup-
plied with your Sprinter vehicle when it
left the manufacturing plant.
What's Not Covered
Page 14 of 32
Service and Warranty12
Exchanged Parts May Be Used in War-
ranty Repairs
In the interest of customer satisfaction,
the vehicle warrantor may offer exchange
service on some vehicle parts. This service
is intended to reduce the amount of time
your vehicle is not available for your use
because of repairs. Parts used in exchange
service may be new, remanufactured, re-
conditioned, or repaired, depending on the
part involved.
All exchange parts that might be used
meet new parts standards and have the
same limited warranties.
Examples of the kinds of parts that might
be serviced in this way are:
• engine assemblies;
• transmission assemblies;
• instrument cluster assemblies;
• radios, tape and CD players;
• speedometers; and
• powertrain control modules.
To help control suspected ozone-depleting
agents, the EPA requires the capture,
purification, and reuse of automotive air-
conditioning refrigerant gases. As a result,
a repair to the sealed portion of your
airconditioning system may involve the
installation of purified reclaimed
refrigerant.Pre-Delivery Service
A defect in or damage to the mechanical,
electrical, sheet-metal, paint, trim, and
other components of your vehicle may
have occurred at the factory or while it was
being shipped to the authorized Sprinter
Dealer.
Such a defect or damage is usually
detected and corrected at the factory. In
addition, authorized Sprinter Dealers must
inspect each vehicle before delivery. They
repair any defects or damage detected
before the vehicle is delivered to you.
Production Changes
Changes may be made in vehicles sold by
the vehicle distributor and its authorized
Sprinter Dealers at any time without
incurring any obligation to make the same
or similar changes on vehicles previously
built or sold.
Other Terms of Your Warranties
Page 15 of 32
Service and Warranty13
Federal Emission Warranty - Diesel-
Heavy Duty Vehicle
A. Parts Covered for 5 Years or 100,000
Miles
Diesel equipped heavy duty vehicles have
a diesel engine Emission Warranty which
warrants the following emission parts for
5 years or 100,000 miles, whichever oc-
curs first. These limits are counted from
the time when your New Vehicle Limited
Warranty begins, see (
Page 5).
The covered parts are:
I. Air Induction System
Air Cleaner Housing
Charge Air Cooler
Charge Air Distribution Line
Electric Intake Air Throttle (with Throttle Valve
Step Motor)
Intake Port Shutoff
Turbocharger
II. Fuel Metering System
Fuel Filter
Fuel Injector
Fuel Pressure Regulator
Fuel Pump (Electric)
Fuel Rail
Fuel Rail Pressure Sensor
High Pressure Pump
III. Ignition System
Glow Plug
Glow Time Control Module
IV. Exhaust Gas Recirculation System
EGR Cooler
EGR Valve
V. Positive Crankcase Ventilation
Crankcase Ventilation Valve/Line
Oil Filler CapVI. Fuel Evaporative Control
Fuel Tank (with Vent Valve and Fuel Filler Neck)
VII. Exhaust / Diesel Exhaust Fluid (DEF) System
DEF Delivery Pump (with Pressure Sensor)
DEF Injection Valve/Lines
DEF Tank (with Temperature Sensor and Fluid Level
Gauge)
Diesel Oxidation Catalyst with Diesel Particulate Filter
Exhaust Manifold
Exhaust Pipe (Front)
Selective Catalytic Reduction Catalyst
VIII. Engine Emissions Control Systems/Sensors
Accelerator Pedal Module
Camshaft Position Sensor
Charge Air Pressure Sensor
Charge Air Temperature Sensor
Crankshaft Position Sensor
DEF Control Module
Engine Control Module
Engine Coolant Temperature Sensor
Exhaust Back Pressure Sensor
Exhaust Differential Pressure Sensor
Exhaust Gas Temperature Sensor
Fuel Temperature Sensor
Heated Cooling Water Thermostat
Manifold Air Pressure Sensor
Mass Air Flow Sensor (with Integrated Intake Air
Temperature Sensor)
NO
X Sensor
O
2 Sensor
Transmission Control Module
Vehicle Speed Sensor (Front Wheels)
Vehicle Speed Sensor (Rear Wheels)
IX. On-Board Diagnostics
Data Link Connector (OBD)
Instrument Cluster (Malfunction Indicator Lamp)
X. Related Parts w/ Above Systems
Automatic Transmission Mode Selector
Emission Related:
Hoses, Clamps, Belts, Pulleys, Tubes,
Fittings, Sealing Devices, Mounting Hardware
included
Emission Warranties Required By Law
Page 16 of 32
Service and Warranty14
California Emission Warranty
Diesel Engine Medium Duty Vehicles
Products Warranted
This Emission Control System Warranty
applies to Diesel Engine Medium Duty
Vehicles certified with the California Air
Resources Board beginning with the 2011
model year, marketed by the vehicle
distributor, and registered in California,
Connecticut, Maine, Maryland,
Massachusetts, New Jersey, New Mexico,
Oregon, Pennsylvania, Rhode Island,
Vermont and Washington for use in
Medium Duty Vehicle applications.
Your Warranty Rights and Obligations
The California Air Resources Board and the
vehicle distributor, are pleased to explain
the emission control system warranty on
your 2011 vehicle. In California,
Connecticut, Maine, Maryland,
Massachusetts, New Jersey, New Mexico,
Oregon, Pennsylvania, Rhode Island,
Vermont and Washington, new motor
vehicles, must be designed, built, and
equipped to meet the State's stringent
anti-smog standards. The vehicle
warrantor must warrant the emission
control system on your vehicle for the
periods of time listed below provided there
has been no abuse, neglect or improper
maintenance on your vehicle.Your emission control system may include
parts such as the fuel injection system and
engine electronic control module. Also in-
cluded may be hoses, connectors and oth-
er emission-related assemblies. Where a
warrantable condition exists, the vehicle
warrantor will repair your vehicle at no cost
to you including diagnosis, parts and labor.
WARRANTY COVERAGE
For 5 years or 100,000 miles,
whichever first occurs:
1. If an emission-related part on your vehi-
cle is defective, the part will be repaired or
replaced by the vehicle warrantor. This is
your SHORT-TERM EMISSION CONTROL-
SYSTEM DEFECTS WARRANTY.
For 7 years or 70,000 miles,
whichever first occurs:
1. Where a warrantable condition exists on
a long-term emission-related part, the ve-
hicle warrantor will repair your vehicle at
no cost to you including diagnosis, parts
and labor. This is your LONG-TERM EMIS-
SIONCONTROL SYSTEM DEFECTS WAR-
RANTY.
Emission Warranties Required By Law
Page 18 of 32
Service and Warranty16
California Emission Warranty (cont’d)
Coverage
SHORT-TERM EMISSION-RELATED
PARTS (CA, CT, MA, MD, ME, NJ, NM, OR,
PA, RI, VT, WA):
I. Air Induction System
Air Cleaner Housing
Charge Air Cooler
Charge Air Distribution Line
Electric Intake Air Throttle (with Throttle Valve
Step Motor)
Intake Port Shutoff
Turbocharger
II. Fuel Metering System
Fuel Filter
Fuel Injector
Fuel Pressure Regulator
Fuel Pump (Electric)
Fuel Rail
Fuel Rail Pressure Sensor
High Pressure Pump
III. Ignition System
Glow Plug
Glow Time Control Module
IV. Exhaust Gas Recirculation System
EGR Cooler
EGR Valve
V. Positive Crankcase Ventilation
Crankcase Ventilation Valve/Line
Oil Filler Cap
VI. Fuel Evaporative Control
Fuel Tank (with Vent Valve and Fuel Filler Neck)
VII. Exhaust / Diesel Exhaust Fluid (DEF) System
DEF Delivery Pump (with Pressure Sensor)
DEF Injection Valve/Lines
DEF Tank (with Temperature Sensor and Fluid Level
Gauge)
Diesel Oxidation Catalyst with Diesel Particulate Filter
Exhaust Manifold
Exhaust Pipe (Front)
Selective Catalytic Reduction CatalystVIII. Engine Emissions Control Systems/Sensors
Accelerator Pedal Module
Camshaft Position Sensor
Charge Air Pressure Sensor
Charge Air Temperature Sensor
Crankshaft Position Sensor
DEF Control Module
Engine Control Module
Engine Coolant Temperature Sensor
Exhaust Back Pressure Sensor
Exhaust Differential Pressure Sensor
Exhaust Gas Temperature Sensor
Fuel Temperature Sensor
Heated Cooling Water Thermostat
Manifold Air Pressure Sensor
Mass Air Flow Sensor (with Integrated Intake Air
Temperature Sensor)
NO
X Sensor
O
2 Sensor
Transmission Control Module
Vehicle Speed Sensor (Front Wheels)
Vehicle Speed Sensor (Rear Wheels)
IX. On-Board Diagnostics
Data Link Connector (OBD)
Instrument Cluster (Malfunction Indicator Lamp)
X. Related Parts w/ Above Systems
Automatic Transmission Mode Selector
Emission Related:
Hoses, Clamps, Belts, Pulleys, Tubes,
Fittings, Sealing Devices, Mounting Hardware
included
Emission Warranties Required By Law
Page 19 of 32
Service and Warranty17
California Emission Warranty (cont’d)
Coverage
LONG-TERM EMISSION-RELATED PARTS
(CA, CT, MA, MD, ME, NJ, NM, OR, PA, RI,
VT, WA):
Part Description:
Charge Air Cooler
Charge Air Distribution Line
DEF Control Module
DEF Delivery Pump (with Pressure Sensor)
DEF Tank (with Temperature Sensor and Fluid Level
Gauge)
Diesel Oxidation Catalyst with Diesel Particulate Filter
EGR Cooler
EGR Valve
Electric Intake Air Throttle
Engine Control Module
Exhaust Manifold
Exhaust Pipe (Front)
Fuel Injector
Fuel Pump (Electric)
Fuel Rail
Fuel Tank (with Vent Valve and Fuel Filler Neck)
Glow Time Control Module
High Pressure Pump
Instrument Cluster (Malfunction Indicator Lamp)
Intake Port Shutoff
Mass Air Flow Sensor (with Integrated Intake Air
Temperature Sensor)
NO
X Sensor
Selective Catalytic Reduction Catalyst
Transmission Control Module
Turbocharger
Emission Warranties Required By Law
Page 20 of 32
Service and Warranty18
California Emission Warranty (cont’d)
Emergency Repairs
In the case of an emergency where an au-
thorized Sprinter Dealer is not available,
certain warranty related repairs may be
performed by any available repair location
or by any individual using any replacement
parts. A part not being available within 30
days or a repair not being complete within
30 days constitutes an emergency. The ve-
hicle warrantor will reimburse the owner
for expenses (including diagnosis), not to
exceed the vehicle warrantor's suggested
retail price for all warranted parts replaced
and labor charges based on the vehicle
warrantor's recommended time allowance
for the warranty repair and the geographi-
cally appropriate hourly labor rate. Re-
placed parts and paid invoices must be
presented as a condition of reimburse-
ment for emergency repairs not performed
by an authorized Sprinter Dealer.
Warranty Limitations
The vehicle warrantor is not responsible
for failures or damage resulting from what
the vehicle warrantor determines to be
abuse or neglect, including, but not limited
to: operation without adequate coolants or
lubricants; overfueling; overspeeding; lack
of maintenance of cooling, lubricating or
intake systems; improper storage, start-
ing, warm-up, run-in or shut down practic-
es; unauthorized modifications to the
engine. The vehicle warrantor is also not
responsible for failures caused by incor-
rect oil or fuel or by water, dirt or other
contaminants in the fuel or oil. The vehicle warrantor is not responsible
for failures resulting from improper repair
or the use of parts which are not Genuine
Mercedes-Benz approved parts.
The vehicle warrantor is not responsible
for the material and labor costs of emis-
sion control parts and assemblies replaced
during scheduled manitenance of the vehi-
cle as specified in the Maintenance Book-
let.
THIS WARRANTY, TOGETHER WITH THE
EXPRESS LIMITED WARRANTIES ARE THE
SOLE AND EXCLUSIVE WARRANTIES
MADE BY THE VEHICLE WARRANTOR.
THERE ARE NO OTHER WARRANTIES, EX-
PRESS OR IMPLIED, OR OF MERCHANTA-
BILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
Emission Warranties Required By Law