brake Mercury Marauder 2003 s Service Manual

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Release the parking brake. With your foot on the brake pedal and with
the A/C on, put the vehicle in D (Drive) and allow the engine to idle for
at least one minute.
7. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
Maintenance and Specifications
187

economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style Ð good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
²Smooth, moderate operation can yield up to 10% savings in fuel.
²Steady speeds without stopping will usually give the best fuel
economy.
²Idling for long periods of time (greater than one minute) may waste
fuel.
²Anticipate stopping; slowing down may eliminate the need to stop.
²Sudden or hard accelerations may reduce fuel economy.
²Slow down gradually.
²Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
²Revving the engine before turning it off may reduce fuel economy.
²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
Maintenance and Specifications
200

4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the ªMAXº line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
DONOTOVERFILLPOWERSTEERINGFLUID
MAX
MIN
MAX
Maintenance and Specifications
204

2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10ÉC (50ÉF). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]).
The transmission fluid should be in
this range if at ambient temperature
(10ÉC-35ÉC [50ÉF-95ÉF]).
Maintenance and Specifications
205

MOTORCRAFT PART NUMBERS
Component 4.6L DOHC V8 engine
Air filter element FA-1745
Fuel filter FG-986B
Battery-standard BXT-65±650
Oil filter FL-820-S
PCV valve EV-257
Spark plugs* AWSF-32-EM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Transmission fluid
2Motorcraft
MERCONtVATF17.6L (18.6 quarts)3
Engine coolant4Motorcraft Premium
Engine Coolant
(green-colored) or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)13.8L (14.6 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.2L (4.75 pints)
Maintenance and Specifications
211

Fluid Ford Part Name Capacity
Windshield washer
fluidMotorcraft Premium
Windshield Washer
ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See your scheduled maintenance guide for Severe Duty
requirements.
Traction-Lok axles use 2.2L (4.75 pints) of rear axle lubricant and 118
ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118±A for complete refill of Traction-Lok rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Maintenance and Specifications
212

1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-2 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok rear axles.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 4.6L V8 engine
Cubic inches 281
Required fuel 91 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 10.1:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 5 386 (212)
(2) Overall width 1 987 (78.2)
(3) Overall height 1 495 (58.9)
(4) Wheelbase 2 913 (114.7)
(5) Track - Front 1 618 (63.7)
(5) Track - Rear 1 681 (66.2)
Maintenance and Specifications
214

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Maintenance and Specifications
217

A
ABS (see Brakes) .....................126
Air bag supplemental
restraint system ................104, 108
and child safety seats ............106
description ......................104, 108
disposal ....................................111
driver air bag ..................106, 109
indicator light ...........12, 108, 110
operation .........................106, 109
passenger air bag ...........106, 109
side air bag ..............................108
Air cleaner filter ...............206, 211
Air conditioning ..........................33
Air suspension ...........................130
description ..............................130
warning light .............................13
Antifreeze
(see Engine coolant) ................188
Anti-lock brake system
(see Brakes) ......................126±127
Audio system
(see Radio) ..................................19
Automatic transmission
driving an automatic
overdrive .................................132
fluid, adding ............................204
fluid, checking ........................204
fluid, refill capacities ..............211
fluid, specification ..................214
Auxiliary power point .................59
Axle
lubricant
specifications ..................212, 214
refill capacities ........................211B
Battery .......................................186
acid, treating emergencies .....186
charging system warning
light ............................................12
jumping a disabled battery ....156
maintenance-free ....................186
replacement, specifications ...211
servicing ..................................186
voltage gauge ............................16
BeltMinder ...................................99
Brakes ........................................126
anti-lock ...........................126±127
anti-lock brake system (ABS)
warning light .....................12, 127
brake warning light ..................11
fluid, checking and adding ....204
fluid, refill capacities ..............211
fluid, specifications .........212, 214
lubricant
specifications ..................212, 214
shift interlock ..........................131
Bulbs ............................................43
C
Capacities for refilling fluids ....211
CD changer .................................28
CD-single premium .....................19
Cell phone use ............................73
Certification Label ....................216
Changing a tire .........................151
Child safety restraints ..............111
child safety belts ....................111
Index
221

H
Hazard flashers .........................143
Head restraints ...........................88
Headlamps ...................................38
aiming ........................................40
autolamp system .......................38
bulb specifications ....................43
daytime running lights .............39
flash to pass ..............................40
high beam ...........................14, 39
replacing bulbs .........................44
turning on and off ....................38
warning chime ..........................14
Heating
heating and air conditioning
system .......................................33
HomeLink universal
transceiver (see Garage
door opener) ...................56, 68, 70
Hood ..........................................180
I
Ignition ...............................122, 214
Infant seats
(see Safety seats) .....................114
Inspection/maintenance (I/M)
testing ........................................202
Instrument panel
cleaning ...................................176
cluster ........................................10
lighting up panel and
interior .......................................40
J
Jack ............................................151
positioning ...............................151
storage .....................................151Jump-starting your vehicle ......156
K
Keyless entry system .................82
autolock .....................................81
keypad .......................................82
programming entry code .........83
Keys .......................................84±86
key in ignition chime ...............14
positions of the ignition .........122
L
Lamps
autolamp system .......................38
bulb replacement
specifications chart ..................43
cargo lamps ...............................40
daytime running light ...............39
fog lamps ...................................39
headlamps .................................38
headlamps, flash to pass ..........40
instrument panel, dimming .....40
interior lamps .....................42±43
replacing bulbs ....... 43±45, 47±48
Lane change indicator
(see Turn signal) ........................42
Lights, warning and indicator ....10
air bag ........................................12
air suspension ...........................13
anti-lock brakes (ABS) ....12, 127
brake ..........................................11
charging system ........................12
check engine .............................10
fuel cap light .............................11
high beam .................................14
low coolant ................................13
low fuel ......................................13
overdrive off ..............................13
safety belt .................................12
Index
224