brake Mercury Marauder 2004 s Service Manual

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Release the parking brake. With your foot on the brake pedal and with
the A/C on, put the vehicle in D (Drive) and allow the engine to idle for
at least one minute.
7. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
174

Habits
²Smooth, moderate operation can yield up to 10% savings in fuel.
²Steady speeds without stopping will usually give the best fuel
economy.
²Idling for long periods of time (greater than one minute) may waste
fuel.
²Anticipate stopping; slowing down may eliminate the need to stop.
²Sudden or hard accelerations may reduce fuel economy.
²Slow down gradually.
²Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
²Revving the engine before turning it off may reduce fuel economy.
²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
²Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
²Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
187

2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the ªMAXº line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
DONOTOVERFILLPOWERSTEERINGFLUID
MAX
MIN
MAX
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
191

Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10ÉC (50ÉF). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
192

Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)
6Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Transmission fluid
(4R70/75 E-W)
2Motorcraft
MERCONtVATF12.1L (12.8 quarts)3
Engine coolant4Motorcraft Premium
Gold Engine Coolant
(yellow-colored)13.8L (14.6 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.2L (4.75 pints)
Windshield washer
fluidMotorcraft Premium
Windshield Washer
ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to theScheduled Maintenace Guideto determine
the correct service interval.
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
208

3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See yourScheduled Maintenace Guidefor Severe Duty
requirements.
Traction-Lok axles use 2.2L (4.75 pints) of rear axle lubricant and 118
ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118±A for complete refill of Traction-Lok rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153±H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B (CA
and OR only)WSS-
M97B51±A1
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
209

Item Ford part
nameFord part
numberFord
specification
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20±LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70/75 E-W)Motorcraft
MERCONtV
AT F
3
XT-5-QM
MERCONtV
Rear Axle
Lubricant
2Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidMotorcraft
Premuim
Windshield
Washer
ConcentrateZC-32-A WSB-M8B16±A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
210

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmission or transaxle each code represents.
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
214

A
ABS (see Brakes) .....................112
Air bag supplemental restraint
system ....................................89, 93
and child safety seats ..............91
description ..........................89, 93
disposal ......................................96
driver air bag ......................91, 94
indicator light .....................93, 95
operation .............................91, 94
passenger air bag ...............91, 94
side air bag ................................93
Air cleaner filter .......193±194, 207
Air conditioning ..........................24
Air suspension ...........................117
description ..............................117
Antifreeze
(see Engine coolant) ................175
Anti-lock brake system
(see Brakes) ......................112±113
Audio system (see Radio) .........17
Automatic transmission
driving an automatic
overdrive .................................119
fluid, adding ............................191
fluid, checking ........................191
fluid, refill capacities ..............208
fluid, specification ..................211
Auxiliary power point .................47
Axle
lubricant specifications ..209, 211
refill capacities ........................208
B
Battery .......................................173
acid, treating emergencies .....173
jumping a disabled battery ....145maintenance-free ....................173
replacement, specifications ...207
servicing ..................................173
BeltMinder ...................................84
Brakes ........................................112
anti-lock ...........................112±113
anti-lock brake system (ABS)
warning light ...........................113
fluid, checking and adding ....191
fluid, refill capacities ..............208
fluid, specifications .........209, 211
lubricant specifications ..209, 211
shift interlock ..........................118
Bulbs ............................................32
C
Capacities for refilling fluids ....208
CD changer .................................21
Cell phone use ............................58
Certification Label ....................213
Changing a tire .........................139
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................99
attaching with tether straps ..103
in front seat ............................100
in rear seat ..............................100
Cigar lighter
Power Point ..............................47
Cleaning your vehicle
engine compartment ..............161
instrument panel ....................163
interior .....................................163
interior trim ............................163
plastic parts ............................162
washing ....................................160
waxing .....................................160
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
218

autolock .....................................67
keypad .......................................68
programming entry code .........68
Keys .......................................70±72
positions of the ignition .........108
L
Lamps
autolamp system .......................27
bulb replacement
specifications chart ..................32
daytime running light ...............28
fog lamps ...................................28
headlamps .................................27
headlamps, flash to pass ..........29
instrument panel, dimming .....29
interior lamps .....................31±32
replacing bulbs ...................32±37
Lane change indicator
(see Turn signal) ........................31
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........113
Limited-slip axle .......................122
Load limits .................................122
Locks
autolock .....................................67
childproof ..................................61
doors ..........................................60
Lubricant specifications ...209, 211
Lumbar support, seats ...............74
M
Mirrors
automatic dimming rearview
mirror ........................................49
fold away ...................................49
heated ........................................49
side view mirrors (power) .......49Moon roof ....................................54
Motorcraft parts ................185, 207
O
Octane rating ............................184
Oil (see Engine oil) ..................169
P
Panic alarm feature, remote
entry system ................................64
Parking brake ............................114
Parts (see Motorcraft parts) ....207
Pedals (see Power adjustable
foot pedals) .................................50
Power adjustable foot pedals .....50
Power distribution box
(see Fuses) ...............................135
Power door locks ..................60, 67
Power mirrors .............................49
Power Point
Cigar lighter ..............................47
Power steering ..................116±117
fluid, checking and adding ....190
fluid, refill capacity ................208
fluid, specifications .................209
Power Windows ...........................48
R
Radio ............................................17
Rear window defroster ...............26
Relays ................................131, 138
Remote entry system ...........62, 64
illuminated entry ......................66
locking/unlocking doors .....60, 63
2004 Marauder(mdr)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
221