brake Mercury Milan 2006 s Service Manual

BRAKE/CLUTCH FLUID
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSAXLE FLUID
Checking 5–speed automatic transaxle fluid (If equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
MAX
MIN
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Owners Guide (post-2002-fmt)
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
Checking 6–speed automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant guage indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
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Owners Guide (post-2002-fmt)
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Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is at
the bottom of the opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theLubricant
specificationssection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
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For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and design
specifications for your vehicle, such as a Motorcraft or equivalent
replacement part. The customer warranty may be void for any
damage to the emissions system if such a PCV valve is not used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be void
for any damage to the engine if such spark plugs are not used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid (and
clutch fluid, if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill between Min
and Max on
reservoir
Engine oil
(including filter
change)
1
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.3L I4 engine 4.5 quarts
(4.25L)
3.0L V6 Duratec
engine6.0 quarts
(5.7L)
Fuel tank N/A All 17.5 gallons
(66.2L)
Power steering
fluidMotorcraft
MERCON
AT FAll Between MIN
and MAX on
reservoir
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake/clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 or PM-1-C ESA-M6C25-A
or
WSS-M6C62-A
Door
weatherstripsSilicone Spray
LubricantXL-6 ESR-M13P4-A
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hingeMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93–B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A (except
CA, OR and
NM), VC-7-B
(CA, OR and
NM)WSS-M97B51–A1
Cooling system
stop leak pelletsMotorcraft
Cooling System
Stop Leak
PelletsVC-6 WSS-M99B37-B6
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
with API
Certification
Mark
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
XXXXXXXXXXXXXXXXX
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A
Accessory delay ..........................53
Air cleaner filter ...............238–240
Air conditioning ....................28, 30
Airbag supplemental restraint
system ........................108, 117, 120
and child safety seats ............110
description ..............108, 117, 120
disposal ....................................123
driver airbag ............110, 118, 121
indicator light .........117, 119, 122
operation .................110, 118, 121
passenger airbag .....110, 118, 121
side airbag .......................117, 120
Antifreeze
(see Engine coolant) ................217
Anti-lock brake system
(see Brakes) ......................160–161
Anti-theft system ..................83, 86
arming the system ....................86
disarming a triggered system ..87
triggering ...................................88
Audio system (see Radio) ...16, 20
Automatic transaxle
fluid, adding ............................234
fluid, checking ........................234
Automatic transmission
driving an automatic
overdrive .........................165–166
fluid, adding ............................236
fluid, checking ........................236
fluid, refill capacities ..............241
fluid, specification ..................244
Axle
lubricant specifications ..243–244
B
Battery .......................................215acid, treating emergencies .....215
jumping a disabled battery ....185
maintenance-free ....................215
replacement, specifications ...240
servicing ..................................215
BeltMinder
...............................103
Brakes ........................................160
anti-lock ...........................160–161
anti-lock brake system (ABS)
warning light ...........................160
fluid, checking and adding ....234
fluid, refill capacities ..............241
fluid, specifications .........243–244
lubricant specifications ..243–244
parking ....................................161
shift interlock ..........................163
Break-in period .............................5
Bulbs ............................................38
C
Capacities for refilling fluids ....241
Cassette tape player ...................16
Cell phone use ..............................7
Changing a tire .........................179
Child safety restraints ..............124
child safety belts ....................124
Child safety seats ......................127
attaching with tether straps ..131
in front seat ............................128
in rear seat ..............................128
Cleaning your vehicle
engine compartment ..............199
instrument panel ....................202
interior .....................................202
interior trim ............................202
plastic parts ............................201
washing ....................................198
waxing .....................................198
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Owners Guide (post-2002-fmt)
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Index
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L
Lamps
autolamp system .......................34
bulb replacement
specifications chart ..................39
daytime running light ...............35
fog lamps ...................................35
headlamps .................................34
headlamps, flash to pass ..........36
instrument panel, dimming .....36
interior lamps ...........................38
replacing bulbs .........................39
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........160
Load limits .................................149
Locks
autolock .....................................81
childproof ..................................73
doors ..........................................71
Lubricant specifications ...243–244
Lug nuts ....................................184
Lumbar support, seats ...............90
M
Manual transaxle
fluid capacities ........................241
fluid, checking and adding ....238
lubricant specifications ..........244
Manual transmission .................168
reverse .....................................168
Message center ...........................61
english/metric button ...............66
system check button ................65
warning messages .....................66
Mirrors .........................................54automatic dimming rearview
mirror ........................................54
heated ........................................55
programmable memory ............77
side view mirrors (power) .......54
Moon roof ....................................59
Motorcraft parts ........203, 223, 240
O
Octane rating ............................226
Oil (see Engine oil) ..................210
P
Parking brake ............................161
Parts (see Motorcraft parts) ....240
Passenger Occupant
Classification Sensor ...................96
Power distribution box
(see Fuses) ...............................176
Power door locks ........................71
Power mirrors .............................54
Power point .................................52
Power steering ..................162–163
fluid, checking and adding ....233
fluid, refill capacity ................241
fluid, specifications .........243–244
Power Windows ...........................53
R
Radio ......................................16, 20
Relays ........................................173
Remote entry system ...........74, 76
illuminated entry ................79–80
locking/unlocking doors ...........76
opening the trunk .....................77
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Owners Guide (post-2002-fmt)
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Index
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Transaxle
fluid, checking and adding
(automatic) .............................234
fluid, checking and adding
(manual) .................................238
Transmission .............................163
brake-shift interlock (BSI) ....163
fluid, refill capacities ..............241
lubricant specifications ..243–244
manual operation ....................168
Trunk ...........................................73
remote release ....................68, 77
Turn signal ..................................38
V
Vehicle dimensions ...................245Vehicle Identification Number
(VIN) ..........................................247
Vehicle loading ..........................149
Ventilating your vehicle ...........159
W
Warning lights (see Lights) .......10
Washer fluid ..............................209
Water, Driving through .............169
Windows
power .........................................53
Windshield washer fluid and
wipers ..........................................49
checking and adding fluid .....209
replacing wiper blades ...........209
Wrecker towing .........................190
2006 Milan(mln)
Owners Guide (post-2002-fmt)
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Index
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