trans Mercury Milan 2007 s Repair Manual

High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint
(250 mL) increments through the
filler tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
Checking 6–speed automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
2007 Milan(mln)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant guage indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect
the fluid level. The fluid should read
within the hot range on the dipstick
if at normal operating temperature
(140°F-158°F [60°C-70°C]).
Checking automatic transmission fluid at cool temperature
(59°F-77°F [15°C-25°C])
If a fluid check is necessary at a low
fluid temperature (59°F-77°F
[15°C-25°C]), perform the check
using the cold range on the dipstick.
However, the fluid must be
re-checked at the proper fluid temperature.
2007 Milan(mln)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Low fluid level
Do not drive the vehicle if the fluid
level does not show at all on the
dipstick.
Driving the vehicle with less than
the recommended fluid level may result in transaxle failure. An under fill
condition of transmission fluid may cause shift and/or engagement
concerns and /or possible damage to the transaxle.
High fluid level
Fluid levels above the normal
operating range may result in
transaxle failure. An overfill
condition of transmission fluid may
cause shift and/or engagement
concerns and/or possible damage to
the transaxle.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Note:Only one ATF fluid specification has been tested and approved for
use with the automatic 6-speed: Premium Automatic Transmission fluid.
Mercon fluids cannot be used with the automatic 6-speed without
damage or voiding warranty.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
2007 Milan(mln)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
2007 Milan(mln)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Item Capacity Ford part nameFord part number /
Ford specification
Engine oil 2.3L engine4.5 quarts
(4.25L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark Engine oil 3.0L engine 6.0 quarts (5.7L)
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1/
None
Power steering fluidBetween MIN
and MAX on
reservoirMotorcraft MERCON
AT FXT-2-QDX /
MERCON
Manual transmission
fluid3.0 quarts
(2.87L)
3
Motorcraft 75W-90 gear
oil (non-synthetic)XY-75W90-QGL /
WSS-M2C203-A1 and
GL-4
Automatic transmission
fluid 5-Speed7.0 quarts
(6.7L)
4
Motorcraft FNR5
Automatic Transmission
FluidXT-9-QMM5 /
MAZDA V (S)
Automatic transmission
fluid 6-Speed7.4 quarts
(7.0L)
4
Motorcraft Premium
Automatic Transmission
FluidXT-8-QAW /
WSS-M2C924-A
Rear Differential (AWD)
fluid2.4 pints (1.15 L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
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Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Item Capacity Ford part nameFord part number /
Ford specification
Power Transfer Unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer fluid4.75 quarts
(4.5L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank17.5 gallons
(66.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The Power Transfer Unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace Power Transfer Unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the Power Transfer Unit.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
5–Speed Manual Transaxle A Mazda G5M 5
5–Speed Automatic Transaxle Mazda FNR5 C
6–Speed Automatic Transaxle Aisin F21 B
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Peace of mind
Mobile-Easehands free communication system
Remote start
Vehicle security systems
Wheel locks
Not all accessories are available for all models.
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
•To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
•Electrical or electronic accessories or components that are added to
the vehicle by the authorized dealer or the owner may adversely affect
battery performance and durability.
2007 Milan(mln)
Owners Guide (post-2002-fmt)
USA(fus)
Accessories
272

A
Accessory delay ..........................67
Air cleaner filter ...............261–263
Air conditioning ....................41, 43
Airbag supplemental restraint
system ........................120, 129, 132
and child safety seats ............122
description ..............120, 129, 132
disposal ....................................135
driver airbag ............122, 130, 133
indicator light .........128, 131, 134
operation .................122, 130, 133
passenger airbag .....122, 130, 133
side airbag ...............................129
All Wheel Drive (AWD),
driving off road .........................182
Antifreeze
(see Engine coolant) ................238
Anti-lock brake system
(see Brakes) ..............................173
Anti-theft system ..................95, 98
arming the system ....................98
disarming a triggered system ..99
triggering ...................................99
Audio system (see Radio) ...20, 25
Automatic transaxle
fluid, adding ............................256
fluid, checking ........................256
Automatic transmission
driving an automatic
overdrive .........................178–179
fluid, adding ....................258, 261
fluid, checking ................258, 261
fluid, refill capacities ..............265
fluid, specification ..................265Auxiliary Input Jack ...................32
Axle
lubricant specifications ..........265
B
Battery .......................................236
acid, treating emergencies .....236
jumping a disabled battery ....204
maintenance-free ....................236
replacement, specifications ...263
servicing ..................................236
Belt-Minder.............................115
Brakes ........................................172
anti-lock ...................................173
anti-lock brake system (ABS)
warning light ...........................173
fluid, checking and adding ....256
fluid, refill capacities ..............265
fluid, specifications .................265
lubricant specifications ..........265
parking ....................................174
shift interlock ..........................176
Break-in period .............................5
Bulbs ............................................51
C
Capacities for refilling fluids ....265
Cassette tape player ...................20
Cell phone use ..............................7
Changing a tire .........................198
Child safety restraints ..............135
child safety belts ....................135
Child safety seats ......................139
attaching with tether straps ..143
in front seat ............................140
in rear seat ..............................140
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Owners Guide (post-2002-fmt)
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Index
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Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
interior .....................................223
interior trim ............................223
plastic parts ............................221
washing ....................................218
waxing .....................................219
wheels ......................................219
wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......41, 43
Clock ............................................65
Clock adjust
6-CD in dash .............................27
AM/FM/CD .................................21
Clutch
fluid ..........................................256
operation while driving ..........181
recommended shift speeds ....181
Compass, electronic
set zone adjustment .................76
Console ........................................64
overhead ....................................64
Controls
power seat ...............................102
steering column ........................71
Coolant
checking and adding ..............238
refill capacities ................242, 265
specifications ..........................265
Cruise control
(see Speed control) ....................68
Cupholder(s) .............................106
Customer Assistance ................189
Ford Extended Service
Plan ..........................................214Getting assistance outside
the U.S. and Canada ..............215
Getting roadside assistance ...189
Getting the service you
need .........................................210
Ordering additional
owner’s literature ...................216
Utilizing the Mediation/
Arbitration Program ...............214
D
Daytime running lamps
(see Lamps) ................................48
Dipstick
automatic transmission
fluid ..................................256, 258
engine oil .................................231
Driving under special
conditions ..................180, 184, 186
sand .........................................185
snow and ice ...........................187
through water .................185, 188
E
Electronic message center .........74
Emergencies, roadside
jump-starting ..........................204
Emission control system ..........252
Engine ........................................268
cleaning ...................................220
coolant .....................................238
fail-safe cooling .......................243
idle speed control ...................236
lubrication specifications .......265
refill capacities ........................265
service points ..................228–229
starting after a collision .........191
Engine block heater .................172
2007 Milan(mln)
Owners Guide (post-2002-fmt)
USA(fus)
Index
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