coolant Mercury Milan Hybrid 2010 Owner's Manuals

Customer Assistance 260
Reporting safety defects (U.S. only) 266
Reporting safety defects (Canada only) 266
Cleaning 267
Maintenance and Specifications 274
Engine compartment 276
Engine oil 278
Battery 280
Engine Coolant and Motor/Electronics Coolant 283
Fuel information 288
Air filter(s) 300
Part numbers 300
Maintenance product specifications and capacities 301
Engine data 303
Accessories 306
Scheduled Maintenance Guide 308
Normal scheduled maintenance and log 312
Special operating conditions and log 318
Ford Extended Service Plan 321
Index 324
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system or translation in whole or part is not permitted without written
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Copyright © 2008 Ford Motor Company
Table of Contents
3
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)

Question Answer
Why does my engine
never shut down above
45 mph (73 km/h)?The engine is required to turn on above
this speed to protect the transmission
hardware.
Why does my engine stay
ON when it’s extremely
cold outside?In order to ensure that the climate control
system can begin heating the cabin and/or
defrosting the windshield as soon as a
driver requests it, the engine coolant
temperature has to be kept sufficiently hot.
Keeping the engine on is required to
maintain the correct minimum temperature.
Why does my engine rev
up so high sometimes
when I accelerate?Your vehicle’s engine and transmission are
designed to deliver the power you need at
the most efficient engine speed. This may
be higher than expected during heavy
accelerations, and may fluctuate during
steady state driving. These are
characteristics of the Atkinson engine cycle
and the eCVT transmission technology that
help maximize your hybrid’s fuel economy.
What is the fan noise I
hear from the rear of my
hybrid?The fan noise comes from a fan located
inside the high voltage battery. This fan
turns on when the battery requires cooling
air. The fan speed, and associated noise
level, will change according to the amount
of cooling required to maintain good
performance. Maintaining the battery
temperature at optimal conditions also
prolongs the useful life of the battery and
helps to achieve better fuel economy.
HowfarcanIgoin
Electric Drive if I run out
of gas?Running out of gas is not recommended.
However, you may be able to go about one
mile, driving at 30 mph (48 km/h), if the
battery has a normal state of charge.
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Introduction
10

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Introduction
15

PRESSURE when the engine oil level is low. Check the oil level and add
oil if needed. If the warning light or message stays on, even though the
oil level is correct, do not start the engine and contact your authorized
dealer as soon as possible. This indicates a problem with the engine or a
related component. Refer toEngine oilin theMaintenance and
Specificationschapter.
High engine or high motor
electronic coolant temperature
(RTT):Illuminates when the engine
coolant or motor electronics coolant temperature is high. The message
center displays HIGH ENGINE TEMPERATURE / HIGH MOTOR
TEMPERATURE when the engine coolant or motor electronics are
overheating. Stop the vehicle as soon as safely possible, turn off the
engine, and let it cool. Check the coolant and coolant level. If the light
and message stays on or continues to turn on after the vehicle warms
up, contact your authorized dealer as soon as possible. Continuing to
drive with an overheated engine can cause serious engine damage. This
indicates a problem with the engine or a related component. Refer to
Engine coolant and motor/electronics coolantin theMaintenance
and Specificationschapter.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
AdvanceTrac/Traction
Control™:Illuminates when the
AdvanceTrac/Traction Control™ is
active. If the light remains on,
contact your authorized dealer as
soon as possible. Refer to theDrivingchapter for more information.
AdvanceTrac/Traction
Control™ off:Illuminates when
the AdvanceTrac/Traction
Control™ has been disabled by the
driver. Refer to theDrivingchapter
for more information.
OFF
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Instrument Cluster
20

Empower instrument cluster
The most information-rich display, with gauges designed to allow drivers
to decide for themselves what driving behavior is most efficient at any
given moment.
Speedometer:Indicates the
current vehicle speed.
Engine coolant temperature
gauge:Indicates engine coolant
temperature. At normal operating
temperature, the level indicator will
be blue and will be in the normal
range (between “H” and “C”). If the
engine coolant temperature exceeds
the normal range, the level indicator
will change to red to indicate that
the engine is overheating. Stop the
vehicle as soon as safely possible,
switch off the engine and let the engine cool.
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Instrument Cluster
25

Warning messages that have been reset are divided into two categories:
•They will reappear on the display ten minutes from the reset.
•They will not reappear until an ignition on/off cycle has been
completed if the fault condition still exists. This acts as a reminder
that these warning conditions still exist within the vehicle.
Warnings that return after 10 minutes:
PARK BRAKE ENGAGED— Displayed when the park brake is
engaged. If the warning stays on after the park brake is off, contact your
authorized dealer as soon as possible.
CHECK BRAKE SYSTEM— Displayed when the brake system needs
servicing. If the warning stays on or continues to come on, contact your
authorized dealer as soon as possible.
Warnings that return after the ignition key is turned from off to
on:
STOP SAFELY NOW— Displayed when the stop safety hazard warning
lamp is illuminated. This indicates a hybrid component fault/failure that
will cause the vehicle to shut down, fail to start or enter into limited
operating mode.
Note: If the vehicle is still running, it may soon shut down without
further warning and should be stopped safely. Contact your authorized
dealer as soon as possible.
HIGH ENGINE TEMPERATURE— Displayed when the engine
coolant is overheating. Engine coolant temperature warning lamp will
illuminate indicating coolant temperature is high. Stop the vehicle as
soon as safely possible, turn off the engine and let it cool. Check the
coolant level. Refer toEngine coolantin theMaintenance and
Specificationschapter. If the warning stays on or continues to come on,
contact your authorized dealer as soon as possible.
WARNING:When the engine and radiator are hot, scalding
coolant and steam may shoot out under pressure and cause
serious injury. Do not remove the cooling system cap when the engine
and radiator are hot.
HIGH MOTOR TEMPERATURE— Displayed when the motor
electronics are overheating. Stop the vehicle as soon as safely possible,
turn off the engine and let it cool. Refer toEngine coolant and
motor/electronics coolantin theMaintenance and Specifications
chapter. If the warning stays on or continues to come on, contact your
authorized dealer as soon as possible.
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Instrument Cluster
44

Guarding against exhaust fumes
Carbon monoxide is present in exhaust fumes. Take precautions to avoid
its dangerous effects.
WARNING:If you smell exhaust fumes inside your vehicle, have
your dealer inspect your vehicle immediately. Do not drive if you
smell exhaust fumes.
Important ventilating information
If the engine is idling while the vehicle is stopped for a long period of
time, open the windows at least one inch (2.5 cm) or adjust the heating
or air conditioning to bring in fresh air.
ENGINE BLOCK HEATER (IF EQUIPPED)
An engine block heater warms the engine coolant which aids in starting
and allows the heater/defroster system to respond quickly. If your vehicle
is equipped with this system, your equipment includes a heater element
which is installed in your engine block and a wire harness which allows
the user to connect the system to a grounded 120 volt a/c electrical
source. The block heater system is most effective when outdoor
temperatures reach below 0°F (-18°C).
WARNING:Failure to follow engine block heater instructions
could result in property damage or physical injury.
WARNING:To reduce the risk of electrical shock, do not use
your heater with ungrounded electrical systems or two-pronged
(cheater) adapters.
Prior to using the engine block heater, follow these recommendations for
proper and safe operation:
•For your safety, use an outdoor extension cord that is product
certified by Underwriter’s Laboratory (UL) or Canadian Standards
Association (CSA). Use only an extension cord that can be used
outdoors, in cold temperatures, and is clearly markedSuitable for Use
with Outdoor Appliances.Never use an indoor extension cord
outdoors; it could result in an electric shock or fire hazard.
•Use a 16 gauge outdoor extension cord, minimum.
•Use as short an extension cord as possible.
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Driving
212

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 50A* Electronic power assist steering B+
2 50A* Electronic power assist steering B+
3 40A* Powertrain control module (aux relay
5 power)
4 — Not used
5 — Not used
6 40A* Rear defrost (aux relay 4 power)
7 40A* Vacuum pump (aux relay 6 power)
8 50A* Brake system controller pump
9 20A* Wiper washer
10 30A* Brake system controller valves
11 — Not used
12 — Not used
13 15A** Motor electronics coolant/heater
pump (relay 42 & 44 power)
14 — Not used
15 — Not used
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Roadside Emergencies
243

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
44 G8VA relay Motor electronics coolant pump
45 15A** Injectors
46 15A** Coil on plugs
47 10A** Powertrain control module (general):
Heater pump, Motor electronics
coolant pump relay coils, DC/DC
converter, Back-up lamps, Brake
controller
48 20A** HEV high voltage battery module,
Fuel pump relay
4915A** Powertrain control module (emissions
related)
* Cartridge Fuses ** Mini Fuses
Auxiliary relay box
The auxiliary relay box is located in front of the radiator in the engine
compartment.
The components are coded as follows:
Relay Location Relay Type Function
1 High Current
MicroLeft headlamp
2 High Current
MicroRight headlamp
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Roadside Emergencies
245

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Motor/Electronics (M/E) coolant reservoir
5. Brake fluid reservoir
6. Power distribution box
7. Air cleaner assembly (out of view)
8. Low voltage (underhood) battery
9. Windshield washer fluid reservoir
2010 Milan Hybrid(hmv)
Owners Guide, 1st Printing
USA(fus)
Maintenance and Specifications
276