brake Mercury Montego 2005 s Workshop Manual

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Release the parking brake. With your foot on the brake pedal and with
the A/C on, put the vehicle in D (Drive) and allow the engine to idle for
at least one minute.
7. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
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•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
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BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your dealer immediately.
TRANSAXLE FLUID
Checking 6–speed automatic transmission fluid at operating
temperature (158°F-176°F [70°C-80°C])
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
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3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect
the fluid level. The fluid should read
within the hot range on the dipstick
if at normal operating temperature
(158°F-176°F [70°C-80°C]).
Checking 6–speed automatic transmission fluid at cool
temperature (32°F-81°F
[17°C-27°C])
If a fluid check is necessary at a low
fluid temperature (32°F-81°F
[17°C-27°C]), perform the check
using the cold range on the dipstick. However, the fluid must be
re-checked at the proper fluid temperature.
Low fluid level
Do not drive the vehicle if the fluid
level does not show at all on the
dipstick.
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
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Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Between MAX
and MIN on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)
3.0L engine 11.6 quarts
(11.0L)
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LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESA-M1C93-B
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Automatic CVT
transaxle
1Motorcraft
Continuously
Variable Chain
Type
Transmission
FluidXT-7-QCFT WSS-M2C933–A
Automatic
6–speed
transaxleMotorcraft
Premium
Automatic
Transmission
FluidXT-8-QAW
WSS-M2C924-A
Rear Axle
(AWD)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL
WSP-M2C197–A
Coupler fluid Volvo
Transmission
Oil, Clutch1161641
—
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transaxle.
XXXXXXXXXXXXXXXXX
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A
Accessory delay ..........................46
Air bag supplemental
restraint system ........107, 114, 116
and child safety seats ............109
description ..............107, 114, 116
disposal ....................................119
driver air bag ..........109, 115, 117
indicator light .................114, 119
operation .................109, 115, 117
passenger air bag ...109, 115, 117
side air bag ..............................114
Air cleaner filter .......................241
Air conditioning ....................26, 28
All Wheel Drive (AWD),
driving off road .........................175
Antifreeze
(see Engine coolant) ................222
Anti-lock brake system
(see Brakes) ..............................166
Anti-theft system ........................84
arming the system ....................85
disarming a triggered
system .......................................86
Audio system
(see Radio) ............................16, 19
Automatic transaxle
fluid, adding ............................239
fluid, checking ........................239
fluid, refill capacities ..............242
fluid, specification ..................247
Automatic transmission
driving an automatic
overdrive .........................170, 172
Axle
lubricant specifications ..........245
B
Battery .......................................220acid, treating emergencies .....220
jumping a disabled battery ....191
maintenance-free ....................220
replacement, specifications ...241
servicing ..................................220
BeltMinder .................................102
Brakes ........................................166
anti-lock ...................................166
anti-lock brake system
(ABS) warning light ...............166
fluid, checking and adding ....239
fluid, refill capacities ..............242
fluid, specifications .........245, 247
lubricant specifications ..245, 247
parking ....................................167
shift interlock ..........................169
Bulbs ............................................36
C
Capacities for refilling fluids ....242
Cargo net .....................................69
Cassette tape player ...................16
Cell phone use ............................68
Certification Label ....................248
Changing a tire .........................135
Child safety restraints ..............120
child safety belts ....................120
Child safety seats ......................122
attaching with tether straps ..126
in front seat ............................124
in rear seat ..............................124
Cleaning your vehicle
engine compartment ..............208
instrument panel ....................210
interior .....................................210
interior trim ............................210
plastic parts ............................209
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K
Keyless entry system .................78
autolock .....................................80
Keys
positions of the ignition .........162
L
Lamps
autolamp system .......................32
bulb replacement
specifications chart ..................36
daytime running light ...............33
fog lamps ...................................33
headlamps .................................32
headlamps, flash to pass ..........34
instrument panel, dimming .....34
interior lamps ...........................36
replacing bulbs ...................36–40
Lane change indicator
(see Turn signal) ........................36
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........166
Load limits .................................152
Locks
autolock .....................................80
childproof ..................................71
doors ..........................................70
Lubricant specifications ...245, 247
Lug nuts ....................................142
Lumbar support, seats ...............88
M
Message center ...........................57
english/metric button ...............61
system check button ................62
warning messages .....................62
Mirrors ...................................43, 47automatic dimming rearview
mirror ........................................47
fold away ...................................47
side view mirrors (power) .......47
Moon roof ....................................52
Motorcraft parts ................232, 241
O
Octane rating ............................231
Oil (see Engine oil) ..................216
P
Parking brake ............................167
Parts (see Motorcraft parts) ....241
Passenger Occupant
Classification Sensor ...................95
Power adjustable foot pedals .....48
Power distribution box
(see Fuses) ...............................187
Power door locks ........................70
Power mirrors .............................47
Power point .................................44
Power steering ..........................168
fluid, checking and adding ....238
fluid, refill capacity ................242
fluid, specifications .........245, 247
Power Windows ...........................44
R
Radio ......................................16, 19
Relays ........................................184
Remote entry system .................73
illuminated entry ................77–78
opening the trunk .....................74
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Reverse sensing system ...........173
Roadside assistance ..................182
S
Safety Belt Maintenance ..........106
Safety belts
(see Safety restraints) .94, 97–101
Safety Canopy ...........................116
Safety defects, reporting ..........206
Safety restraints ............94, 97–101
belt minder .............................102
extension assembly ................106
for adults ...........................98–100
for children .....................119–120
Occupant Classification
Sensor ........................................95
safety belt maintenance .........106
warning light and chime ........101
Safety seats for children ..........122
Seat belts
(see Safety restraints) ...............94
Seats ............................................87
child safety seats ....................122
front seats .....................87, 89, 91
heated ........................................28
memory seat .......................75, 91
Servicing your vehicle ..............213
Setting the clock
AM/FM/In-dash 6 CD ................20
Spare tire (see
Changing the Tire) ...........135, 138
Spark plugs,
specifications .....................241, 247
Specification chart,
lubricants ...........................245, 247
Speed control ..............................48Starting your
vehicle ........................162–163, 165
jump starting ..........................191
Steering wheel
controls ......................................51
tilting .........................................42
T
Tilt steering wheel ......................42
Tires ...........................130–131, 135
alignment ................................149
care ..........................................147
changing ..........................135, 138
checking the pressure ............133
inspecting and inflating .........132
label .........................................147
replacing ..................................134
rotating ....................................149
safety practices .......................148
sidewall information ...............142
snow tires and chains ............151
spare tire .................................136
terminology .............................131
tire grades ...............................131
treadwear ........................130, 147
Towing .......................................158
recreational towing .................161
trailer towing ..........................158
wrecker ....................................196
Traction control ........................167
Transaxle
fluid, refill capacities ..............242
lubricant specifications ..........247
Transmission .............................169
brake-shift interlock (BSI) ....169
fluid, checking and adding
(automatic) .............................239
lubricant specifications ..........245
Trunk ...........................................71
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