ignition Mercury Sable 2005 s Service Manual

Canadian customers who require roadside assistance, call
1–800–665–2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is in
any position or if the key is not in
the ignition.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
FUEL
RESET
The fuel pump shut-off switch is a device intended to stop the electric
fuel pump when your vehicle has been involved in a substantial jolt.
After a collision, if the engine cranks but does not start, the fuel pump
shut-off switch may have been activated.
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If your vehicle is a sedan, the fuel
pump shut-off switch is located on
the right side of the trunk behind
the trunk liner.
If your vehicle is a wagon, the fuel
pump shut-off switch is located
behind the service panel on the
right side of the cargo area.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
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The high-current fuses are coded as follows.
Fuse/relay
locationFuse amp
ratingPower distribution box description
1 60A** Fuse junction panel
2 30A** Powertrain Control Module (PCM)
3 60A** Fuse junction panel
4 10A circuit
breakerLow speed cooling fan
5 40A** Cooling fan (main)
6—Not used
7 40A** Starter relay, Ignition switch
8—Not used
9 20A** Cooling fan (passenger side)
10 20A** Cooling fan (driver side)
11 50A** Rear defrost (sedan only)
12—Not used
13 40A** Anti-lock Brake System (ABS) module pump
feed
14—Not used
15 20A* ABS module valve solenoid
16 20A* Fuel pump relay
17 20A* CD
1
23
4
56
7
8
910
11 12
1314
1516 17
18
19202122
2324
25
29
3026 27 28
31
32
33
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checking the VIN, look for the engine type identifier (8th character). If
your vehicle is an FFV, then the character will be labeled as a“2”.
If you operate your vehicle 50% or more of the time on ethanol, you
should follow a different maintenance schedule. See theScheduled
Maintenance Guidefor more information.
If you are experiencing a rough or rolling idle after start-up with the
outside temperature above 27°C (80°F), the idle should improve within
10 to 30 seconds. If the problems persist below this temperature, see
your dealer or a qualified service technician.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•The
indicator may come on. For more information on the
Service engine soonindicator, refer to theInstrument Cluster
chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
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ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low—medium—high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
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It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of MPG (L/100 km)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only unleaded fuel (or E85, if equipped with the 3.0L FFV V6
engine).
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in yourScheduled Maintenance Guide
performed according to the specified schedule.
The scheduled maintenance items listed in theScheduled Maintenance
Guideare essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power, could indicate that the emission control system is not
working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
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Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Cubic inches 182 182 181
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-4-2-5-3-6
Ignition system EDIS EDIS Coil on plug
Spark plug gap 0.042–0.046 inch
(1.1–1.2mm)0.042–0.046 inch
(1.1–1.2mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.7:1 9.7:1 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Sedan - Inches
(mm)Wagon - Inches (mm)
(1) Overall length 199.9 (5075) 197.8 (5069.8)
(2) Overall width 73.0 (1854) 73.0 (1854.2)
(3) Overall height 57.6 (1463) 57.8 (1468)
(4) Wheelbase 108.5 (2757) 108.5 (2757)
(5) Track - Front 61.6 (1566) 61.6 (1566)
(5) Track - Rear 62.1 (1577) 61.8 (1570)
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Engine oil ..................................208
checking and adding ..............208
dipstick ....................................208
filter, specifications ........211, 234
recommendations ...................211
refill capacities ........................235
specifications ..................236–237
Exhaust fumes ..........................164
F
Flexible Fuel Vehicle (FFV) ....219
Floor mats ...................................68
Fluid capacities .........................235
Foglamps .....................................29
Fuel ............................................219
calculating fuel
economy ............................59, 225
cap ...........................................221
capacity ...................................235
choosing the right fuel ...........222
comparisons with EPA fuel
economy estimates .................227
detergent in fuel .....................224
filling your vehicle with
fuel ...........................219, 221, 225
filter, specifications ........224, 234
fuel pump shut-off switch .....174
improving fuel economy ........225
octane rating ...................222, 237
quality ......................................223
running out of fuel .................224
safety information relating to
automotive fuels .....................219
Fuel - flex fuel vehicle
(FFV) .................................219, 222
Fuses ..........................................176G
Garage Door Opener (see
Homelink wireless control
system) ........................................53
Gas cap (see Fuel cap) ............221
Gas mileage
(see Fuel economy) .................225
Gauges .........................................13
H
Hazard flashers .........................174
Headlamps ...................................29
aiming ........................................31
autolamp system .......................29
bulb specifications ....................35
daytime running lights .............30
flash to pass ..............................30
high beam .................................30
replacing bulbs .........................36
turning on and off ....................29
Heating
heating and air conditioning
system .................................23, 25
Homelink wireless control
system ..........................................53
Hood ..........................................204
I
Ignition ...............................160, 237
Infant seats (see Safety seats)..121
Inspection/maintenance (I/M)
testing ........................................229
Instrument panel
cleaning ...................................200
cluster ........................................10
lighting up panel and interior...31
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J
Jack ............................................135
positioning ...............................135
storage .....................................135
Jump-starting your vehicle ......182
K
Keyless entry system .................80
Keys
positions of the ignition .........160
L
Lamps
autolamp system .......................29
bulb replacement
specifications chart ..................35
daytime running light ...............30
fog lamps ...................................29
headlamps .................................29
headlamps, flash to pass ..........30
instrument panel, dimming .....31
interior lamps .....................33–34
replacing bulbs..34, 36, 38–41, 43
Lane change indicator
(see Turn signal) ........................32
Liftgate ........................................68
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........166
Load limits .................................150
Locks
childproof ..................................73
doors ..........................................72
Lubricant specifications ...236–237
Lug nuts ....................................140
Luggage rack ...............................71Lumbar support, seats ...............88
M
Message center ...........................57
english/metric button ...............63
system check button ................63
warning messages .....................63
Mirrors ...................................47, 49
automatic dimming rearview
mirror ........................................49
heated ........................................50
side view mirrors (power) .......49
Moon roof ....................................53
Motorcraft parts ................224, 234
O
Octane rating ............................222
Oil (see Engine oil) ..................208
Overdrive ...................................169
P
Parking brake ............................166
Parts (see Motorcraft parts) ....234
Passenger Occupant
Classification Sensor ...................93
Power distribution box
(see Fuses) ...............................179
Power door locks ........................72
Power mirrors .............................49
Power point .................................47
Power steering ..........................168
fluid, checking and adding ....230
fluid, refill capacity ................235
fluid, specifications .........236–237
Power Windows ...........................48
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