remove engine Mercury Villager 1997 Owner's Manuals

Instrumentation
19
*
[IS07600(ALL)03/96]
If your engine overheats:
*
[IS07700(ALL)03/96]1.
Pull off the road as soon as it is safely possible.
*
[IS07800(ALL)03/96]2.
Turn off the engine. If you do not stop the engine as soon as
safely possible, severe engine damage could result.
*
[IS07900(ALL)03/96]3.
Let the engine cool.DO NOT REMOVE COOLANT
SYSTEM FILL CAP UNTIL THE ENGINE IS COOL.
[IS08000(ALL)01/96]4.
Check the coolant level following the instructions on
checking and adding coolant to your engine, seeEngine
coolantin the Index. If you do not follow these instructions,
you or others could be injured.
*
[IS08100(ALL)04/96]5.
Refer toAdding Engine Coolantin theMaintenance and Care
chapter. Add as much coolant as your engine needs. If the
engine continues to overheat, have the cooling system
serviced.
[IS08300(ALL)01/96]
7-1/2 pica art:0040057-A
Engine coolant temperature gauge
File:03vxisn.ex
Update:Thu May 30 09:45:36 1996

Starting
217
*
[TO10100(ALL)01/96]
Read the sectionClimate Control Systemsfor instructions on
bringing fresh outside air into your vehicle. Refer to the Index.
*
[TO11000(ALL)03/96]
Removing the Key From the Ignition
[TO11100(ALL)01/96]
OFF/LOCK is the only position that allows you to remove the
key from the ignition. The LOCK feature helps to protect your
vehicle from theft, because it also locks the steering wheel and
the gearshift lever when the key is removed.
%*
[TO11200(ALL)01/96]
If your key is stuck in the LOCK position, and you are unable
to turn it, move your steering wheel left or right until the key
turns freely.
*
[TO11250(ALL)01/96]
To remove your key from the ignition:
*
[TO11300(ALL)01/96]1.
Put the gearshift lever in P (Park).
*
[TO11400(ALL)01/96]2.
Set the parking brake fully.
*
[TO11500(ALL)03/96]3.
Turn the ignition key to LOCK.
*
[TO11600(ALL)03/96]4.
Remove the key.
*
[TO11700(ALL)01/96]
RWARNING
When you leave your vehicle, place the gearshift lever in
P (Park). Set the parking brake fully, and shut off the
engine. Never park your vehicle in N (Neutral). If you do
not take these precautions, your vehicle may move
suddenly and injure someone.
*
[TO11800(ALL)03/96]
RWARNING
Do not leave children, unreliable adults, or pets
unattended in your vehicle.
File:08vxton.ex
Update:Thu May 30 09:53:35 1996

Driving
225
[GF09800(ALL)01/96]
Shift-lock Safety Feature
[GF09810(ALL)01/96]
Your vehicle has a special shift-lock safety feature which
prevents you from shifting out of P (Park) without the brake
pedal depressed. To shift the transaxle out of the P (Park)
position, the ignition must be in the ON position and your foot
must be pressing on the brake pedal.
*
[GF09820(ALL)01/96]
If the shift lever cannot be moved from the P (Park) position
with the brake pedal depressed:
*
[GF09830(ALL)01/96]1.
Shut the engine off and remove the ignition key.
*
[GF09840(ALL)01/96]2.
Apply the parking brake.
*
[GF09850(ALL)05/96]3.
Reinsert the ignition key and turn it to the first position
(OFF).
*
[GF09860(ALL)01/96]4.
Depress the brake pedal, move the gearshift lever to N
(Neutral) and start the engine.
*
[GF09870(ALL)05/96]
If you need to shift out of P (Park) by using the alternate
procedure described above, it is possible that a fuse has blown
and that your brakelamps may also not be functional. Please
refer to the chapter titledRoadside Emergenciesin this Owner
Guide for instructions on checking and replacing fuses.
*
[GF09900(ALL)05/96]
RWARNING
DO NOT DRIVE YOUR VEHICLE UNTIL YOU VERIFY
THAT THE BRAKELAMPS ARE WORKING.
%*
[GF09950(ALL)01/96]
Backing Up
*
[GF09975(ALL)01/96]
Before shifting into or out of R (Reverse), you should always
come to a complete stop.
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Update:Thu May 30 09:54:10 1996

236
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[GF18080(ALL)01/96]
If your vehicle exceeds the GVWR, remove cargo from your
vehicle accordingly. If your vehicle exceeds either GAWR, shift
the load or remove cargo accordingly.
[GF18090(ALL)01/96]
To determine actual GCW, weigh the total vehicle and trailer
and also weigh the trailer separately to verify its weight.
*
[GF18200(ALL)01/96]
Trailers
*
[GF18300(ALL)01/96]
Towing a trailer safely means having the proper weight on the
tongue (usually 10-15% of the trailer weight).
*
[GF18500(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR specified on the
Safety Compliance Certification Label.
*
[GF18600(ALL)01/96]
RWARNING
Towing trailers beyond the maximum recommended
gross trailer weight exceeds the limit of the vehicle and
could result in engine damage, transaxle damage,
structural damage, loss of control, and personal injury.
*
[GF18700(ALL)05/96]
Preparing to Tow
*
[GF18800(ALL)01/96]
For your safety and for the good of your vehicle, use the right
equipment for the type of trailer you tow. Also, make sure that
all towing equipment is properly attached to your vehicle. If
you are not certain that you are using the right equipment in
the proper manner, see your dealer or a reliable trailer dealer.
%*
[GF18900(ALL)01/96]
Hitches
*
[GF19000(ALL)01/96]
For towing trailers up to 2,000 lbs. (907 kg), use a good
weight-carrying hitch and hitch ball which uniformly distributes
the trailer tongue load through the underbody structure.
[GF19100(ALL)01/96]
An optional trailer towing package is available for towing
trailers up to 3,500 lbs. (1587 kg). Use a frame-mounted weight
distributing hitch for trailers over 2,000 lbs. (907 kg).
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

Roadside Emergencies
271
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[ER01400(ALL)02/96]
To avoid damaging your vehicle or your battery, and to avoid
injury to yourself, follow these directions for preparing your
vehicle to jump-start and connecting the jumper cables in the
order they are given. If in doubt, call for road service.
%*
[ER01500(ALL)02/96]
Preparing Your Vehicle
*
[ER01600(ALL)02/96]1.
Your vehicle has a 12-volt starting system, so you need to
use a 12-volt jumper system. You will damage your starting
motor, ignition system, and other electrical parts if you
connect them to a 24-volt power supply (either two 12-volt
batteries in series or a 24-volt generator set).
*
[ER01700(ALL)02/96]2.
Do not disconnect the battery of the disabled vehicle. You
could damage the vehicle's electrical system.
*
[ER01800(ALL)02/96]3.
Park the booster vehicle close to the hood of the disabled
vehicle.Make sure the vehicles do not touch each other.Set
the parking brake on both vehicles and stay clear of the
engine cooling fan and other moving parts.
*
[ER01900(ALL)02/96]4.
Check all battery terminals and remove any excessive
corrosion before you attach the jumper cables.
*
[ER02000(ALL)01/96]5.
Turn on the heater blower in both vehicles. Turn off all other
switches and lights in both vehicles to prevent possible
damage to either vehicle's electrical systems.
File:10vxern.ex
Update:Thu May 30 09:55:50 1996

274
*
[ER02800(ALL)02/96]
Jump-Starting
*
[ER02900(ALL)02/96]1.
Make sure that the jumper cables are not in the way of
moving engine parts, then start the booster vehicle. Run the
engine at a moderate speed.
*
[ER03000(ALL)02/96]2.
Let the discharged battery charge for a few minutes and then
start the disabled vehicle. It may take a couple of tries before
the vehicle starts. If the vehicle does not start after several
attempts, there may be a different problem.
*
[ER03100(ALL)02/96]3.
When both vehicles are running, let them idle for a few
minutes to charge the discharged battery.
%*
[ER03200(ALL)02/96]
Removing jumper cables
*
[ER03300(ALL)02/96]1.
Always remove the jumper cables in the reverse order.
Remove the negative (s) end of the jumper cable from the
metallic surface on the engine or frame of the disabled
vehicle.
*
[ER03400(ALL)03/96]2.
Remove the negative (s) cable from the booster battery.
*
[ER03500(ALL)02/96]3.
Remove the positive (+) cable from the booster battery.
*
[ER03600(ALL)02/96]4.
Remove the other end of the positive (+) cable from the
discharged battery.
*
[ER03750(ALL)03/96]
If you need to replace your battery, seeBatteryin the
Maintenance and Carechapter.
%*
[ER11150(ALL)04/96]
Towing Your Vehicle
*
[ER11175(ALL)01/96]
If you need to have your vehicle towed, contact a professional
towing service or, if you are a member, your roadside assistance
center.
[ER11200(ALL)01/96]
DO NOT TOW YOUR VILLAGER WITH SLINGBELT
EQUIPMENT. Ford Motor Company has not developed or
approved a T-hook sling-type procedure. Use wheel lift or
flatbed equipment.
File:10vxern.ex
Update:Thu May 30 09:55:50 1996

278
%*
[MC02260(ALL)05/96
]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
%*
[MC02300(ALL)01/96]
Precautions When Servicing Your Vehicle
*
[MC02400(ALL)01/96]
Be especially careful when inspecting or servicing your vehicle.
Here are some general precautions for your safety:
[MC02450(ALL)01/96]
n
Your vehicle is equipped with an automatic cooling fan. It
may come on at any time without warning. To avoid injury,
always disconnect the negative (-) terminal of the battery
before working near the fan.
*
[MC02600(ALL)01/96]
n
Do not work on a vehicle in an enclosed space with the
engine running, unless you are sure you have enough
ventilation.
*
[MC02700(ALL)01/96]
n
Never get under a vehicle while it is supported only by a
jack. If you must work under a vehicle, use safety stands.
*
[MC02800(ALL)01/96]
n
Keep all lit cigarettes and other smoking materials away
from the battery and all fuel-related parts.
*
[MC03100(ALL)01/96]
If you plan to work under the hood while the engine is
off:
*
[MC03200(ALL)05/96]
RWARNING
Always set the parking brake fully and make sure the
gearshift is latched in P (Park). Turn off the ignition
whenever you leave your vehicle.
*
[MC03300(ALL)01/96]
RWARNING
Always remove the key from the ignition after you turn
off the engine.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

Maintenance and Care
279
*
[MC03400(ALL)01/96]
If you must work under the hood while the engine is
on:
[MC03450(ALL)01/96]
Set the parking brake fully and make sure that the gearshift is
securely latched in P (Park). This will prevent your vehicle from
moving unexpectedly.
*
[MC03700(ALL)01/96]
RWARNING
Do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
*
[MC03750(ALL)01/96]
n
If you must work with the engine running, avoid wearing
loose clothing or jewelry that could get caught in moving
parts. Take appropriate precautions with long hair.
%*
[MC03800(ALL)02/96
]
Opening the Hood
[MC03900(ALL)01/96]1.
Pull the hood release handle, located below the fuse panel
door.
[MC04000(ALL)01/96]
13-1/2 pica
art:0040189-C
Hood release handle location
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

Maintenance and Care
281
*
[MC04400(ALL)01/96]
To close the hood:
*
[MC04500(ALL)01/96]1.
Remove the prop rod from the slotted hole in the hood.
Place the rod in its retaining clip and close the hood with
enough force to make it latch. Be sure to oil the hood latch
every six months to maintain smooth operation.
*
[MC04600(ALL)01/96]2.
Try to lift the hood after closing it to be sure it is securely
latched.
%*
[MC14600(ALL)01/96]
Engine Oil Recommendations
*
[MC14750(ALL)01/96]
We recommend using Motorcraft oil or an equivalent oil
meeting Ford Specification WSS-M2C153-F and displaying the
American Petroleum Institute CERTIFICATION MARK on the
front of the container.
*
[MC14850(ALL)01/96]
one third page
art:0060021-E
The API Certification Mark
*
[MC15000(ALL)01/96]
Neveruse:
*
[MC15100(ALL)01/96]
n
ªNon-Detergentº oils
*
[MC15200(ALL)02/96]
n
Oils labeled API SA, SB, SC, SD, SE, SF or SG
%*
[MC15300(ALL)01/96
]
n
Additional engine oil additives, oil treatments or engine
treatments
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

284
[MC16500(ALL)01/96]6.
Carefully pull the dipstick out again. If the oil level is below
the ªLº line, add engine oil as necessary. If the oil level is
beyond the letter ªH,º engine damage or high oil
consumption may occur and some oil must be removed from
the engine.
*
[MC16600(ALL)01/96]7.
Put the dipstick back in and make sure it is fully seated.
%*
[MC16650(ALL)01/96
]
Adding engine oil
*
[MC16700(ALL)01/96]
It may be necessary to add some oil between oil changes. Make
sure you use a CERTIFIED engine oil of the preferred viscosity.
Your vehicle's warranty coverage may not apply if engine
damage is caused by the use of improper engine oil.
*
[MC16800(ALL)01/96]
Add engine oil through the oil filler cap highlighted in yellow.
To add oil, remove the filler cap and use a funnel to pour oil
into the opening. Be careful not to overfill the engine. Recheck
the oil level after you finish adding oil.
%*
[MC16900(ALL)01/96
]
Changing the Engine Oil and the Oil Filter
*
[MC17200(ALL)05/96]
Refer to theMaintenance Schedulebooklet for additional
information.
[MC17300(ALL)04/96]
Follow these directions to change the engine oil and oil filter:
[MC17400(ALL)04/96]1.
Turn the engine off after it has warmed up.
[MC17500(ALL)04/96]2.
Protect yourself from engine heat and the engine oil being
drained.
[MC17600(ALL)04/96]3.
Remove the oil pan drain plug(s)andoil filter.
[MC17700(ALL)04/96]4.
Drain the oil into a container until flow from the drain plug
hole(s) and the filter mounting area slows to a drip.
[MC17800(ALL)04/96]5.
Install the drain plug(s) and a new engine oil filter according
to directions on the package.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996