engine Mercury Villager 2000 s Repair Manual

Item Ford part
nameFord part
numberFord
specification
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
ENGINE DATA
Engine 3.3L V6 engine
Cubic inches 200
Required fuel 87 octane
Firing order 1-2-3-4-5-6
Spark plug gap 1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1Distributor ignition system
Compression ratio 8.9:1
1This ignition system meets all Canadian Interference-Causing
Equipment standard requirements regulating the impulse electrical field
strength of radio noise.
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4 945.4 (194.7)
(2) Overall width 1 902.5 (74.9)
(3) Overall height (with luggage
rack)1 780.5 (70.1)
(4) Wheelbase 2 849.9 (112.2)
(5) Track - Front 1 610.4 (63.4)
(5) Track - Rear 1 610.4 (63.4)
Capacities and specifications
235

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification Label be affixed
to a vehicle and prescribe where the
Certification Label may be located.
The Certification Label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel and under the
liftgate scuff plate at the bottom of
the liftgate opening. (Please note
that in the graphic XXXX is
representative of your vehicle
identification number.)
Engine and transmission serial number
The engine serial number is stamped on the engine block, and the
transmission serial number is on the transmission case.
MFD. BY FORD MOTOR CO. DATE: XX/XX GVWR: XXXXLB/ XXXXKGFRONT GAWR: XXXXLB/ XXXXKG
WITH PXXX/XXXXXXX TIRES
XXXX.XXX RIMS
AT XX PSI/ XXX kPa COLD SINGLE
VIN: XXXXXXXXXXXXXXXXX TYPE: XXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE
EXT PAINT COLORS: XX XX RC: XX DSO:
SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
AT XX PSI/ XXX kPa COLD SINGLE XXXX.XXX RIMS WITH PXXX/XXXXXXX TIRES REAR GAWR: XXXXLB/ XXXXKG
G R AXLEDRK
XXX X X X
XXX-XXXXXXX-XXfUVUXX XX
XXXXX INT TR TR SPR
FOXXX
TOXXX TP/PS
XXXXXXXXXXXXXXXXX
Capacities and specifications
237

The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
FORD CAR CARE PRODUCTS FOR YOUR VEHICLE
Ford has many quality products available from your dealer to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials and that meet or exceed
Ford's rigid specifications. For best results, use the following or products
of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Customer assistance
245

Ford Deluxe Leather and Vinyl Cleaner (not available in Canada)
Motorcraft Vinyl Cleaner (Canada only)
Ford Extra Strength Tar and Road Oil Remover* (not available in
Canada)
Ford Extra Strength Upholstery Cleaner (Canada only)
Ford Extra Strength Upholstery Cleaner (not available in Canada)
Ford Metal Surface Cleaner
Ford Multi-Purpose Cleaner*
Motorcraft Car Wash Concentrate
Motorcraft Carlite Glass Cleaner
Ford Spot and Stain Remover*
Ford Super Premium Tire and Trim Dressing
Ford Triple Clean
Ford Ultra-Clear Spray Glass Cleaner (not available in Canada)
* May be sold with the Motorcraft name
FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Ford accessories are available for your vehicle
through your local authorized Ford, Lincoln Mercury or Ford of Canada
dealer. These quality accessories have been specifically engineered to
fulfill your automotive needs; they are custom designed to complement
the style and aerodynamic appearance of your vehicle. In addition, each
accessory is made from high quality materials and meets or exceeds
Ford's rigid engineering and safety specifications. Ford accessories are
warranted for up to 12 months or 20 000 km (12 000 miles) on all cars
and light trucks and 12 months with unlimited distance on medium/heavy
duty trucks unless the accessory is installed on a new vehicle, then the
warranty becomes the balance of the new vehicle's warranty or the
accessories warranty, whichever is greater. See your dealer for complete
warranty information and availability.
Not all accessories are available for all models.
Vehicle Security
Styled wheel protector locks
Vehicle security systems
Customer assistance
246

Comfort and convenience
Cargo nets
Cargo organizers
Cargo trays
Electrochromic inside mirror with compass display
Electrochromic inside mirror with compass and temperature display
Engine block heaters
Gear shift knob
Seatback organizer
Tire step
Travel equipment
Auto headlamps with daytime running lights (DRL)
Console
Daytime running lights (DRL)
Factory luggage rack
Factory luggage rack adaptors
Framed luggage covers
Heavy-duty battery
Running boards, child step
Soft luggage cover
Track rider bars
Track rider bar adaptors
Trailer hitch (Class II)
Trailer hitch bars and balls
Protection and appearance equipment
Air bag anti-theft locks
Carpet floor mats
Cleaners, waxes and polishes
Flat splash guards
Front end covers (full and mini)
Customer assistance
247

Hood deflectors
Lubricants and oils
Molded splash guards
Molded vinyl floor mats
Rear air deflectors
Side window air deflectors
Touch-up paint
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Customer assistance
248

Accessory delay ..........................91
Air bag supplemental
restraint system .................132,133
and child safety seats ............134
description ..............................133
disposal ....................................137
driver air bag ..........................135
indicator light ......................8,136
operation .................................135
passenger air bag ...................135
Air cleaner filter .........200,201,233
Air conditioning ..........................22
automatic temperature
control system ..........................29
Air filter, cabin ..........................204
Antifreeze
(see Engine coolant) ................194
Anti-lock brake system
(see Brakes) .......................152,153
Anti-theft system ......................105
arming the system ..................105
disarming a
triggered system .....................107
disarming an untriggered
system .....................................107
Audio system (see Radio) .........40
Automatic transaxle .................155
driving with .............................156
fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............233
fluid, specification ..................235
Auxiliary power point .................81
Axle
lubricant specifications ..........234
Battery .......................................201
acid, treating emergencies .....201
charging system warning light ..8
jumping a disabled battery ....180
maintenance-free ....................201
replacement, specifications ...233
servicing ..................................201Brakes ........................................152
anti-lock ............................152,153
anti-lock brake system
(ABS) warning light ..........10,153
brake warning light ....................9
fluid, checking and adding ....192
fluid, refill capacities ..............233
fluid, specifications ..........234,235
lubricant specifications ...234,235
parking ....................................153
shift interlock ..........................155
Break-in period .............................3
Capacities for refilling fluids ....233
Cargo cover ...............................110
Cargo net ............................109,110
CD changer .................................77
Certification Label ....................237
Child safety restraints ..............137
child safety belts ....................137
Child safety seats ......................138
in front seat ............................140
in rear seat .......................140,142
tether anchorage hardware ...144
Cleaning your vehicle ...............227
built-in child seat ...................232
engine compartment ..............229
exterior .............................228,229
exterior lamps .........................229
instrument panel ....................231
instrument panel lens ............231
interior ..............................231,232
mirrors .....................................229
plastic parts ............................229
safety belts ..............................232
washing ....................................227
waxing .....................................228
wheels ......................................228
windows ..................................231
wiper blades ............................230
woodtone trim ........................231
Climate control (see Air
conditioning or Heating) ............22
Index
251

Clock ..................................48,60,71
Console ......................................101
overhead ....................................98
Controls
power seat ...............................113
steering column ........................86
Coolant
checking and adding ..............194
refill capacities .................197,233
specifications ...................234,235
Cruise control
(see Speed control) ....................82
Customer Assistance ................166
Ford accessories for your
vehicle .....................................245
Ford Extended
Service Plan ............................238
Getting assistance outside
the U.S. and Canada ..............244
Getting roadside assistance ...166
Getting the
service you need ....................238
Ordering additional
owner's literature ...................249
The Dispute
Settlement Board ...................241
Utilizing the Mediation/
Arbitration Program ...............244
Defrost
rear window ..............................40
Dipstick
automatic
transmission fluid ...................198
engine oil .................................189
Doors
door ajar warning .......................9
lubricant specifications ..........234
Driving under special
conditions
through water .........................159
Emergencies, roadside
jump-starting ..........................180Emission control system ..........220
Engine ........................................235
check engine/service engine
soon light ..................................11
cleaning ...................................229
coolant .....................................194
idle speed control ...................201
lubrication
specifications ...................234,235
refill capacities ........................233
service points ..........................188
starting after a collision .........167
Engine block heater .................150
Engine oil ..................................189
checking and adding ..............189
dipstick ....................................189
filter, specifications .........191,233
recommendations ...................191
refill capacities ........................233
specifications ...................234,235
Exhaust fumes ..........................150
Floor mats .................................102
Fluid capacities .........................233
Fuel ............................................212
calculating fuel economy .......217
cap ...........................................214
capacity ...................................233
choosing the right fuel ...........215
comparisons with EPA fuel
economy estimates .................220
detergent in fuel .....................216
filling your vehicle
with fuel ....................212,214,217
filter, specifications .........217,233
fuel pump shut-off switch .....167
gauge .........................................16
improving fuel economy ........217
low fuel warning light ..............10
octane rating ....................216,235
quality ......................................216
running out of fuel .................217
Index
252

safety information relating
to automotive fuels ................212
Fuses ...................................168,169
Garage door opener ...............93,99
Gas cap (see Fuel cap) ............214
Gas mileage
(see Fuel economy) .................217
Gauges .........................................13
engine coolant
temperature gauge ...................16
fuel gauge ..................................16
odometer ...................................15
speedometer .............................14
trip odometer ............................15
GAWR
(Gross Axle Weight Rating) .....160
calculating ...............................161
definition .................................160
driving with a heavy load ......160
location ....................................160
GVWR (Gross
Vehicle Weight Rating) .............160
calculating ........................160,161
definition .................................160
driving with a heavy load ......160
location ....................................160
Hazard flashers .........................167
Head restraints .........................112
Headlamps ...................................21
aiming ......................................227
autolamp system .......................22
bulb specifications ..................226
flash to pass ..............................22
high beam ..............................9,21
replacing bulbs .......................223
turning on and off ....................21
warning chime ..........................13
Heating ........................................22
heating and air
conditioning system .................22HomeLink universal
transceiver (see Garage
door opener) ...........93,94,95,96,97
Hood ..........................................187
Ignition ..................................82,235
Infant seats
(see Safety seats) .....................138
Inspection/maintenance
(I/M) testing ..............................221
Instrument panel
cleaning ...................................231
cluster ...................................8,231
lighting up
panel and interior .....................21
location of components ..............8
Jump-starting your vehicle ......180
Keys
key in ignition chime ...............12
positions of the ignition ...........82
Lamps
autolamp system .......................22
bulb replacement
specifications chart ................226
cargo lamps ...............................21
headlamps .................................21
headlamps, flash to pass ..........22
instrument panel, dimming .....21
interior lamps .........................100
replacing
bulbs ............222,223,224,225,226
Lane change indicator
(see Turn signal) ........................87
Liftgate ......................................108
Lights, warning and indicator ......8
air bag ..........................................8
anti-lock brakes (ABS) .....10,153
brake ............................................9
charging system ..........................8
cruise indicator .........................10
door ajar ......................................9
high beam ...................................9
low fuel ......................................10
Index
253

low washer fluid .......................12
oil pressure .................................9
overdrive off ..............................12
safety belt ...................................9
service engine soon ..................11
speed control ............................86
turn signal indicator .................10
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Locks
childproof ..................................92
doors ..........................................91
Lubricant specifications ....234,235
Lumbar support, seats .............115
Message center .................17,18,19
Mirrors .........................................98
cleaning ...................................229
heated ........................................93
side view mirrors (power) .......92
Moon roof ..................................101
Motorcraft parts .................217,233
Octane rating ............................216
Odometer .....................................15
Oil (see Engine oil) ..................189
Overdrive ..............................89,159
Panic alarm feature, remote
entry system ..............................103
Parking brake ............................153
Parts (see Motorcraft parts) ....233
Power distribution box
(see Fuses) ...............................172
Power door locks ........................91
Power steering ..........................154
fluid, checking and adding ....198
fluid, refill capacity ................233
fluid, specifications ..........234,235
Radio ............................................40
Relays .................................168,175
Remote entry system ........102,103
illuminated entry ....................103locking/unlocking doors ..102,103
panic alarm .............................103
replacement/additional
transmitters .............................105
replacing the batteries ...........104
Roof rack ...................................165
Safety belts (see Safety
restraints) ......126,127,128,129,130
Safety defects, reporting ..........250
Safety
restraints .......126,127,128,129,130
cleaning the
safety belts .......................132,232
extension assembly ................131
for adults ...................127,128,129
for children .............................137
lap belt ....................................130
warning light
and chime ........................9,12,131
Safety seats for children ..........138
Seat belts
(see Safety restraints) .............126
Seats ..........................................112
child safety seats ....................138
cleaning ............................231,232
memory seat ...........................115
Servicing your vehicle ..............186
Spark plugs,
specifications ......................233,235
Specification chart,
lubricants ............................234,235
Speed control ..............................82
Speedometer ...............................14
Starting your vehicle ..147,148,149
jump starting ..........................180
Steering wheel
controls ......................................86
tilting .........................................89
Tachometer .................................13
Tires ......................175,208,209,210
changing ....................175,176,178
checking the pressure ............210
Index
254