engine Mercury Villager 2001 s Repair Manual

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine Coolant
(green colored)VC-4±A (in
Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Door latch, hood
latch, auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, fuel filler
door hinge.Multi-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
233

Item Ford part
nameFord part
numberFord
specification
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
ENGINE DATA
Engine 3.3L V6 engine
Cubic inches 200
Required fuel 87 octane
Firing order 1-2-3-4-5-6
Spark plug gap 1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1Distributor ignition system
Compression ratio 8.9:1
1This ignition system meets all Canadian Interference-Causing
Equipment standard requirements regulating the impulse electrical field
strength of radio noise.
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4 933.4 (194.2)
(2) Overall width 1 902.5 (74.9)
(3) Overall height (with luggage rack) 1 780.5 (70.1)
(4) Wheelbase 2 849.9 (112.2)
(5) Track - Front 1 610.4 (63.4)
(5) Track - Rear 1 610.4 (63.4)
Capacities and specifications
234

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification Label be affixed
to a vehicle and prescribe where the
Certification Label may be located.
The Certification Label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel and under the
liftgate scuff plate at the bottom of
the liftgate opening. (Please note
that in the graphic XXXX is
representative of your vehicle
identification number.)
Engine and transmission serial number
The engine serial number is stamped on the engine block, and the
transmission serial number is on the transmission case.
MFD. BY FORD MOTOR CO. DATE: XX/XX GVWR: XXXXLB/ XXXXKGFRONT GAWR: XXXXLB/ XXXXKG
WITH PXXX/XXXXXXX TIRES
XXXX.XXX RIMS
AT XX PSI/ XXX kPa COLD SINGLE
VIN: XXXXXXXXXXXXXXXXX TYPE: XXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE
EXT PAINT COLORS: XX XX RC: XX DSO:
SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
AT XX PSI/ XXX kPa COLD SINGLE XXXX.XXX RIMS WITH PXXX/XXXXXXX TIRES REAR GAWR: XXXXLB/ XXXXKG
G R AXLEDRK
XXX X X X
XXX-XXXXXXX-XXfUVUXX XX
XXXXX INT TR TR SPR
FOXXX
TOXXX TP/PS
XXXXXXXXXXXXXXXXX
Capacities and specifications
236

The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
FORD CAR CARE PRODUCTS FOR YOUR VEHICLE
Ford has many quality products available from your dealer to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials and that meet or exceed
Ford's rigid specifications. For best results, use the following or products
of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Customer assistance
244

Ford Deluxe Leather and Vinyl Cleaner (not available in Canada)
Motorcraft Vinyl Cleaner (Canada only)
Ford Extra Strength Tar and Road Oil Remover* (not available in
Canada)
Ford Extra Strength Upholstery Cleaner (not available in Canada)
Ford Metal Surface Cleaner
Ford Multi-Purpose Cleaner*
Motorcraft Car Wash Concentrate
Motorcraft Carlite Glass Cleaner
Ford Spot and Stain Remover*
Ford Super Premium Tire and Trim Dressing
Ford Triple Clean
Ford Ultra-Clear Spray Glass Cleaner (not available in Canada)
* May be sold with the Motorcraft name
FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Ford accessories are available for your vehicle
through your local authorized Ford, Lincoln Mercury or Ford of Canada
dealer. These quality accessories have been specifically engineered to
fulfill your automotive needs; they are custom designed to complement
the style and aerodynamic appearance of your vehicle. In addition, each
accessory is made from high quality materials and meets or exceeds
Ford's rigid engineering and safety specifications. Ford accessories are
warranted for up to 12 months or 20 000 km (12 000 miles) on all cars
and light trucks and 12 months with unlimited distance on medium duty
trucks unless the accessory is installed on a new vehicle, then the
warranty becomes the balance of the new vehicle's warranty or the
accessories warranty, whichever is greater. See your dealer for complete
warranty information and availability.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Customer assistance
245

Comfort and convenience
Cargo nets
Cargo organizer
Cargo tray
Electrochromic inside mirror with compass display
Electrochromic inside mirror with compass and temperature display
Engine block heater
Seatback organizer
Tire step
Travel equipment
Ash cup
Auto headlamps with daytime running lights (DRL)
Cigarette lighter element
Console
Daytime running lights (DRL)
Framed luggage covers
Heavy-duty battery
HomeLinkt(in sun visor)
Molded running boards
Rear view mirror with HomeLinkt
Rear view mirror with tire pressure sensor
Removable luggage basket
Running boards, child step
Soft luggage cover
Track rider bars
Track rider bar adaptors
Trailer hitch (Class II)
Trailer hitch bars and balls
Trailer hitch mount bike carrier
Video entertainment system
Customer assistance
246

cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
ORDERING ADDITIONAL OWNER'S LITERATURE
To order the publications in this portfolio:
Make checks payable to:
HELM, INCORPORATED
P.O. Box 07150
Detroit, Michigan 48207
For a free publication catalog, order toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST,
for credit card holders only
Obtaining a French owner's guide
French Owner's Guides can be obtained from your dealer or by writing to
Ford Motor Company of Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
Customer assistance
248

A
Accessory delay ..........................91
Air bag supplemental
restraint system ................131±132
and child safety seats ............133
description ..............................132
disposal ....................................136
driver air bag ..........................134
indicator light .....................8, 135
operation .................................134
passenger air bag ...................134
Air cleaner filter ...............200, 232
Air conditioning ..........................24
automatic temperature
control system ..........................31
Air filter, cabin ..........................203
Antifreeze
(see Engine coolant) ................193
Anti-lock brake system
(see Brakes) ......................152±153
Anti-theft system ......................104
arming the system ..................104
disarming a
triggered system .....................105
disarming an untriggered
system .....................................105
Audio system (see Radio) .........42
Automatic transaxle .................155
driving with .............................156
fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............232
fluid, specification ..................234
Auxiliary power point .................81
Axle
lubricant specifications ..........233B
Battery .......................................201
acid, treating emergencies .....201
charging system warning light ..8
jumping a disabled battery ....179
maintenance-free ....................201
replacement, specifications ...232
servicing ..................................201
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system
(ABS) warning light .........11, 153
brake warning light ....................9
fluid, checking and adding ....192
fluid, refill capacities ..............232
fluid, specifications .........233±234
lubricant specifications ..233±234
parking ....................................153
shift interlock ..........................155
Break-in period .............................3
C
Capacities for refilling fluids ....232
Cargo cover ...............................108
Cargo net ...................................107
CD changer .................................76
Certification Label ....................236
Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................137
attaching with tether straps ..142
in front seat ............................139
in rear seat ......................139, 141
LATCH .....................................146
tether anchorage hardware ...143
Cleaning your vehicle ...............226
Index
250

built-in child seat ...................231
engine compartment ..............228
exterior ....................................227
exterior lamps .........................228
instrument cluster lens ..........230
instrument panel ....................230
interior .............................230±231
mirrors .....................................228
plastic parts ............................228
safety belts ..............................231
washing ....................................226
waxing .....................................227
wheels ......................................227
windows ..................................230
wiper blades ............................229
woodtone trim ........................230
Climate control (see Air
conditioning or Heating) ............24
Clock ................................49, 61, 71
Console ......................................100
overhead ....................................98
Controls
power seat ...............................111
steering column ........................86
Coolant
checking and adding ..............193
refill capacities ................196, 232
specifications ..................233±234
Cruise control
(see Speed control) ....................82
Customer Assistance ................166
Ford accessories
for your vehicle ......................244
Ford Extended
Service Plan ............................237
Getting assistance outside
the U.S. and Canada ..............243
Getting roadside assistance ...166Getting the
service you need ....................237
Ordering additional
owner's literature ...................248
The Dispute
Settlement Board ...................240
Utilizing the Mediation/
Arbitration Program ...............243
D
Defrost
rear window ..............................42
Dipstick
automatic
transmission fluid ...................198
engine oil .................................189
Doors
door ajar warning .....................10
lubricant specifications ..........233
Driving under special
conditions
through water .........................159
E
Emergencies, roadside
jump-starting ..........................179
Emission control system ..........219
Engine ........................................234
check engine/service engine
soon light ..................................11
cleaning ...................................228
coolant .....................................193
idle speed control ...................201
lubrication
specifications ..................233±234
refill capacities ........................232
service points ..........................188
starting after a collision .........167
Index
251

Engine block heater .................150
Engine oil ..................................189
checking and adding ..............189
dipstick ....................................189
filter, specifications ........191, 232
recommendations ...................191
refill capacities ........................232
specifications ..................233±234
Exhaust fumes ..........................151
F
Floor mats .................................100
Fluid capacities .........................232
Foglamps .....................................23
Fuel ............................................211
calculating fuel economy .......216
cap ...........................................213
capacity ...................................232
choosing the right fuel ...........214
comparisons with EPA fuel
economy estimates .................219
detergent in fuel .....................215
filling your vehicle
with fuel ..................211, 213, 216
filter, specifications ........216, 232
fuel pump shut-off switch .....167
gauge .........................................16
improving fuel economy ........216
low fuel warning light ..............11
octane rating ...................215, 234
quality ......................................215
running out of fuel .................216
safety information relating to
automotive fuels .....................211
Fuses ..................................168±169G
Garage door opener ....................94
Gas cap (see Fuel cap) ............213
Gas mileage
(see Fuel economy) .................216
Gauges .........................................14
engine coolant
temperature gauge ...................17
fuel gauge ..................................16
odometer ...................................15
speedometer .............................15
trip odometer ............................16
GAWR
(Gross Axle Weight Rating) .....160
calculating ...............................161
definition .................................160
driving with a heavy load ......160
location ....................................160
GVWR (Gross
Vehicle Weight Rating) .............160
calculating .......................160±161
definition .................................160
driving with a heavy load ......160
location ....................................160
H
Hazard flashers .........................167
Head restraints .........................110
Headlamps ...................................22
aiming ......................................226
autolamp system .......................23
bulb specifications ..................225
flash to pass ..............................22
high beam ...........................10, 22
replacing bulbs .......................222
turning on and off ....................22
warning chime ..........................13
Index
252