bulb Mercury Villager 2001 Owner's Manuals

Door ajar
²Standard analog instrument
cluster
²Optional electronic instrument
cluster
Illuminates when the ignition is in the ON or START position and any
door is open.
High beams
Illuminates when the high beam
headlamps are turned on.
Turn signal
Illuminates when the left or right
turn signal or the hazard lights are
turned on. If one or both of the
indicators stay on continuously or
flash faster, check for a burned-out
turn signal bulb. Refer toBulbsin theMaintenance and carechapter.
Speed control
²Standard analog instrument
cluster
The ªCRUISEº light comes on when
the ON control is pressed.
The ªSETº light comes on when either the COAST/SET or RES/ACCEL
controls are pressed. The ªSETº light turns off when the cruise cancel
control is pressed or the brake is applied. Both the ªCRUISEº and ªSETº
lights turn off when the OFF control is pressed or the ignition is turned
to the OFF position.
CRUISE SET
Instrumentation
10

²Optional electronic instrument
cluster
This light comes on when either the
COAST/SET or RES/ACCEL controls are pressed. It turns off when the
cruise cancel control is pressed, the brake is applied or the ignition is
turned to the OFF position.
Low fuel
Illuminates as an early reminder of a
low fuel condition indicated on the
fuel gauge (refer toFuel Gaugein
this chapter for more information).
When refueling, after the light
comes on, the amount of fuel that is added will be less than the
advertised capacity since there is fuel still in the tank. The ignition must
be in the ON position for this lamp to illuminate. The lamp will also
illuminate for several seconds after the ignition is turned to the ON
position regardless of the fuel level to ensure your bulb is working.
Anti-lock brake system (ABS) (if equipped)
Momentarily illuminates when the
ignition is turned to the ON position
to ensure the circuit is functional. If
the light remains on, continues to
flash or fails to illuminate, have the
system serviced immediately. With the ABS light on, the anti-lock brake
system is disabled and normal braking is still effective unless the brake
warning light also remains illuminated with the parking brake released.
Service engine soon
Your vehicle is equipped with a
computer that monitors the engine's
emission control system. This
system is commonly known as the
On Board Diagnostics System (OBD
II). The OBD II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD II system also assists the
service technician in properly servicing your vehicle.CRUISE
ABS
SERVICE
ENGINE
SOON
Instrumentation
11

TheService Engine Soonindicator light illuminates when the ignition is
first turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the Service Engine Soon light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the gas cap. After three driving cycles
without these or any other temporary malfunctions present, theService
Engine Soonlight should turn off. (A driving cycle consists of a cold
engine startup followed by mixed city/highway driving.) No additional
vehicle service is required.
If theService Engine Soonlight remains on, have your vehicle serviced
at the first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Instrumentation
12

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
RR DEF 45A** Rear Window Defroster Relay
ALT 140A** Accessory Relay, Ignition Relay, Tail Lamp
Relay, Fuse Junction Panel
MAIN 100A** Generator
* Mini Fuses ** Maxi Fuses
Relay box
The relay box is located in the
engine compartment in front of the
battery.
The relays are coded as follows:
Relay location Description
1 Start Inhibit Relay
2 Fuel Pump Relay
3 Bulb Check Relay
4 Fog Lamp
5 Anti-theft Relay
6 Horn Relay
7 A/C Relay
1234
56 7
Roadside emergencies
174

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing,
follow the procedure described below:
1. Allow the engine to cool to ambient temperature (the engine coolant
temperature gauge indicator will point to C).
2. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
3. Accelerate the vehicle to 88 km/h (55 mph), then quickly release the
accelerator pedal completely for at least six seconds.
4. Quickly depress the accelerator pedal for a moment, then drive the
vehicle at a speed of 86 to 96 km/h (53 to 60 mph) for at least five
minutes.
5. Bring the vehicle to a complete stop.
6. Accelerate the vehicle to 55 km/h (35 mph), and maintain the speed
for 20 seconds.
7. Repeat steps five and six at least three times.
8. Accelerate the vehicle to 88 km/h (55 mph), and maintain the speed
for at least three minutes.
9. Bring the vehicle to a complete stop and turn the engine off.
10. Repeat steps one through nine at least one more time.
If step one through eight are interrupted, repeat the preceding step. Any
safe driving mode is acceptable between steps. Once started, do not turn
off the engine until step seven is completed.
BULBS
Replacing exterior bulbs
It is a good idea to check the operation of the following lights frequently:
²Headlamps
²Turn signals
²Cornering lamps
²High-mount brakelamp
²Tail lamps
Maintenance and care
221

²Brakelamps
²Backup lamps
²License plate lamps
Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Replacing headlamp bulbs
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Disconnect the electrical
connector from the bulb by pulling
rearward.
3. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
4. Without turning, remove the old
bulb from its socket by gently
pulling it straight back out of the
lamp assembly.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Maintenance and care
222

1. With the flat side of the new bulb's plastic base facing upward, insert
the glass end of the bulb into the lamp assembly. Turn the bulb left or
right to align the grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the bulb into the lamp
assembly until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a ªstop.º
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front cornering/side marker lamp bulbs
1. Remove screw from the lamp
assembly.
2. Disengage lamp assembly (it has
a snap fit).
3. Remove bulb socket by turning it
counterclockwise about
1¤4turn,
then slide it out of the lamp
assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
Maintenance and care
223

Replacing front turn signal lamp bulbs
1. Remove bulb socket by turning it
counterclockwise, then slide it out
of the lamp assembly.
2.
Carefully pull bulb straight out of
the socket and push in the new bulb.
3. To complete installation, follow
removal procedure in the reverse
order.
Replacing high-mount brakelamp bulbs
1. Remove the two screws and lamp
assembly from vehicle.
2. Remove the bulb by rotating
socket counterclockwise and pulling
it out of the lamp assembly.
3. Pull bulb straight out of socket
and push in the new bulb.
4. To complete installation, follow
removal procedure in the reverse
order.
Replacing tail lamp/backup/turn signal lamp bulbs
1. Open the liftgate to expose the
lamp assemblies.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp
assembly by pulling it rearward.
4. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
5.
Carefully pull bulb straight out of
the socket and push in the new bulb.
6. To complete installation, follow
removal procedure in the reverse order.
Maintenance and care
224

Replacing license plate lamp bulbs
1. Remove two screws, grommets
and the license plate lamp assembly
from the liftgate.
2. Remove bulb socket by turning
counterclockwise.
3. Carefully pull the bulb from the
socket and push in the new bulb.
4. Install the lamp assembly on
liftgate with two grommets, ensuring
the grommets are pushed all the
way in to the liftgate and secure
with two screws.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs must
be marked with an authorized ªD.O.T.º for North America and an ªEº for
Europe to assure lamp performance, light brightness and pattern and safe
visibility. The correct bulbs will not damage the lamp assembly or void the
lamp assembly warranty and will provide quality bulb burn time.
Function Number of
bulbsTrade number
Parking lamps (front) 2 3157
Headlamps 2 9007
License plate lamps 2 194
High mount brakelamps 2 912
Backup lamps 2 3156
Brakelamps 1 3157
Cornering lamps 2 3157
Side marker lamps 2 194
Cargo liftgate lamp 1 211-2
Dome lamps 2 211-2
Turn signal lamps (front) 2 3157 AK (amber)
Maintenance and care
225

Function Number of
bulbsTrade number
Turn signal lamps (rear) 2 3156
Tail Lamps 2 3157
Personal reading lamps 2 578
Stepwell lamps 4 194
Glove compartment 1 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Any gasoline spilled on the vehicle or deposits such as bird droppings
should be washed and sponged off as soon as possible. Deposits not
removed promptly can cause damage to the vehicle's paintwork.
Maintenance and care
226