engine MINI COOPER 2005 Service Manual

127
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
SPACE-SAVER SPARE TIRE
*
CHANGING TIRES
9.
Pull out the space-saver spare tire towards the rear underneath the vehi
-
cle
10. Position the space-saver spare tire with
the valve facing upwards11. Unscrew the valve extension from the
valve of the space-saver spare tire12. Unscrew the dust cap from the exten
-
sion and place it on the valve of the
space-saver spare tire.Due to its different dimensions, the damaged wheel cannot be placed in
the recess for the space-saver spare tire.<
Driving with the space-saver spare tireDrive cautiously. Do not exceed a speed of
50 mph
/ 80
km/h.
You must expect changes in vehicle han
-
dling such as lower track stability during
braking, longer braking distances and
changes in self-steering properties when
close to the handling limit. These effects
are more pronounced when driving with
winter tires.
Only one space-saver spare tire may be mounted at one time. Reinstall a
wheel and tire of the original size as soon
as possible. if necessary. Replace the defective tire as
soon as possible and have the new wheel/
tire assembly balanced.<
Additional safety measures in the event of a tire change:

Change the tire only on a level, firm surface
which is not slippery.

The vehicle or the jack could slip sideways
on soft or slippery support surfaces, such as
snow, ice, flagstones, etc..

Do not use a wooden block or similar object
as a support base for the jack, as this would
prevent it from extending to its full support
height and reduce its load-carrying capac
-
ity.

Do not lie under the vehicle or start the
engine when the vehicle is supported by
the jack – risk of fatal injury. Observe the safety precautions regarding flat tires on page
125
.<
1. For vehicles with a space-saver spare
tire:

Place the folding chock behind the front
wheel on the other side of the vehicle;
on downward inclines, place it in front of
this wheel. If the wheel is changed on a
surface with a more severe slope, take
additional precautions to secure the
vehicle from rolling
2. Loosen the lug bolts by a half turn.
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132
BATTERYStorage location MINI COOPER and MINI COOPER Convert
-
ible:The battery is located in the engine com
-
partment. Exact location, refer to page
106
.
MINI COOPER
S and MINI COOPER
S Con
-
vertible:The battery is located in the luggage com
-
partment under the floor mat.Battery careThe battery is absolutely maintenance-free,
that is, the original electrolyte will normally
last for the service life of the battery under
moderate climatic conditions. Your MINI
Dealer will be glad to advise you if you have
any questions regarding the battery. Charging the batteryOnly charge the battery in the vehicle via
the terminals in the engine compartment
with the engine switched off, refer to
'Jump-starting', page
134
ff.
Disposal
After replacing old batteries, return the used batteries to your MINI
Dealer or to a recycling point. Maintain the
battery in an upright position for transport
and storage. Secure the battery to prevent
it from tilting during transport.<
Power failure After a temporary power failure, e.g. due to
a discharged battery, some of your vehicle's
equipment will function only to a limited
extent and must be reinitialized or read
-
justed. Individual settings are also lost and
must be reprogrammed:>Time:

Must be reset, refer to page
63
>Electric power windows:

Must be reinitialized, refer to page
32
>Radio
*:
The stations must be reset, refer to the
Owner's Manual for Radio>Navigation system
*:
It may take some time for its operability
to be restored, refer to the Owner's Man
-
ual for Navigation System.
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133
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
FUSES
Do not attempt to repair a blown fuse or replace it with a fuse of a dif
-
ferent color or Ampere rating. To do this
could cause a fire in the vehicle resulting
from a circuit overload.<
If a second fuse blows in the same cir
-
cuit, have the cause rectified by your
MINI Dealer.<
A fuse allocation diagram is located on the
inside of the fuse box cover panel.Plastic tweezers and spare fuses can be
found in the fuse box in the vehicle interior,
refer to the column after next.
In the engine compartmentIn the MINI COOPER and the MINI COOPER
Convertible to the right of the battery.

In the MINI COOPER S and the MINI COO
-
PER S Convertible to the right of the air fil
-
ter box.Open the fuse box lid. To do so, press the
clip fastener.
In the vehicle interiorOn the left side of the footwell in the side
trim panel.Open the fuse box lid. To do so, press the
fastener.
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134
JUMP-STARTINGWhen your battery is discharged, you can
use two jumper cables to start your vehicle
with power from the battery in a second
vehicle. Correspondingly you can help start
another vehicle. Only use jumper cables
with fully insulated handles on the termi
-
nal clamps.Preparing for jump-starting
Do not touch live wiring and cables on a running engine. There is a risk of
fatal injury if you do this. Carefully observe
the following instructions to avoid per
-
sonal injury and/or damage to either vehi
-
cle or both vehicles. Make sure that there is
no contact between the bodywork of the
two vehicles to avoid a short circuit haz
-
ard.<
1. Check whether the battery of the sup
-
port vehicle has 12
Volts and approxi
-
mately the same capacity measured in
Ah. These data are printed on the bat
-
tery
2. Switch off the engine of the support
vehicle3. Switch off any electrical systems and
components in both vehicles.Connect the jumper cables
Always adhere to this sequence when connecting the jumper cables; failure
to observe this procedure can lead to spark
-
ing and pose an injury hazard.<
The illustration shows the auxiliary jump-starting terminal on the MINI
COOPER S
and the MINI COOPER
S Convertible. In the
MINI COOPER
S and the MINI COOPER
S
Convertible, the auxiliary jump-starting
terminal, arrow
1, acts as the positive bat
-
tery terminal, refer to view of engine com
-
partment on page
107
. The cover is marked
with a
+.
1. Remove the cover of the battery or open
the cover of the auxiliary jump-starting
terminal:
>MINI COOPER and MINI COOPER Con
-
vertible:

Remove the battery cover.

To do so, press the two clips simulta
-
neously.
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135
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
JUMP-STARTING
>MINI COOPER
S and MINI COOPER
S
Convertible:

Open the cover of the auxiliary jump-
starting terminal, arrow
1
2. Connect one terminal clamp of the

plus/+
jumper cable to the positive bat
-
tery terminal or to an auxiliary jump-
starting terminal of the support vehicle
3. Connect the other terminal clamp of the
plus/+ jumper cable to the positive bat
-
tery terminal or to an auxiliary jump-
starting terminal of the vehicle to be
started
Engine or body ground in your MINI or MINI
Convertible: arrow
2.
4. Connect one terminal clamp of the
minus/– jumper cable to the negative
battery terminal or to an engine or body
ground of the support vehicle5. Connect the second terminal clamp of
the minus/– jumper cable to the nega
-
tive terminal of the battery or to the
engine or body ground of the vehicle to
be started.
Performing the jump-start1. Start the engine of the support vehicle
and allow it to run at a fast idle speed for
several minutes2. Start the engine of the other vehicle in
the usual manner.

If the first start attempt is not success
-
ful, wait a few minutes before another
attempt in order to allow the discharged
battery to recharge
3. Allow the engines of both vehicles to run
for several minutes
On the MINI or MINI Convertible:

Before disconnecting the jumper
cables, switch on the lighting, the rear
window defroster and the highest
blower speed to prevent a voltage surge
from the regulator to the electrical sys
-
tems and components.<
4. Then disconnect the jumper cables in
the reverse order.If necessary have the battery checked and
completely charged at a MINI Dealer.
Do not use spray starter fluids to start the engine.<
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136
TOWING AND TOW-STARTINGUsing the towing eyelet The screw-in towing eyelet is stored in the
onboard tool kit, refer to page
120
; be sure
that it remains with the vehicle at all times.
It can be attached at the front or rear of
your vehicle.
To prevent damage to the towing eyelet and the vehicle, please observe
the following instructions:

Use only the towing eyelet supplied with
the vehicle and screw it in firmly until it
stops. Use the towing eyelet for towing on
paved roads only. Avoid subjecting the
towing eyelet to lateral loads, e.g. do not
lift the vehicle using the towing eyelet.<
Access to the threaded socket The illustration shows by way of example
the MINI COOPER and the MINI COOPER
Convertible.Pry out the cover in the front or rear
bumper by inserting a screwdriver into the
recess.Being towed
Make sure that the ignition key is in position
1; otherwise the steering
lock could engage and prevent the vehicle
from being steered. There is no power
assist while the engine is off. Therefore,
you will need to exert more force to brake
and steer the vehicle.<
Turn on the hazard warning flashers, if
required by national regulations. If the
electrical system has failed, clearly identify
the vehicle being towed, e.g. by placing a
sign or a warning triangle in the rear win
-
dow.MINI or MINI Convertible with manual
transmission:Put the manual gearshift lever in Neutral.MINI or MINI Convertible with Continu
-
ously Variable automatic Transmission
(CVT):
Only tow vehicles with Continuously Variable automatic Transmission
(CVT) with a tow truck, otherwise the trans
-
mission can be damaged, refer to
page
137
.<
Towing methodsIn some countries, it is not permitted to
tow the vehicle with a tow bar or tow rope
on public roads.Familiarize yourself with the applicable
towing regulations for the country in which
you are driving.
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137
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
TOWING AND TOW-STARTINGWith a tow bar:
The towing vehicle must not be lighter than the vehicle being towed;
otherwise, vehicle handling can no longer
be controlled.<
The towing eyelets of both vehicles should
be on the same side. If the tow bar can only
be used in a diagonal position, please note
the following:>Clearance and maneuverability will be
strictly limited in corners>The inclination of the tow bar produces
lateral force.
Only attach the tow bar to the towing eyelets. Other parts of the vehicles
could otherwise be damaged.<
With a tow rope: When the towing vehicle is driving off,
make sure that the tow rope is taut.
Use nylon ropes or straps for towing because they prevent sudden jerking
movements. Attach the tow rope only to
the towing eyelets. Other parts of the vehi
-
cles could otherwise be damaged.<
With a tow truck:Have the MINI or MINI Convertible trans
-
ported by a tow truck with a lift sling, or on
a flatbed.
Only tow vehicles with Continuously Variable automatic Transmission
(CVT) with the front wheels raised or on a
special transport vehicle, otherwise the
transmission can be damaged.

Do not lift the vehicle by the towing eyelet,
nor by parts of the body or chassis. Other
-
wise damage could result.<
Tow-starting
Do not tow-start vehicles with Con
-
tinuously Variable automatic Trans
-
mission (CVT).

Jump-starting, refer to page
134
.<
Only tow-start vehicles with catalytic con
-
verters if the engine is cold. It is better to
have the engine jump-started, refer to
page
134
.
1. Turn on the hazard warning flashers;
comply with national regulations2. Turn the ignition key to position
2
3. Engage the 3rd
gear
4. Have the vehicle towed with the clutch
pedal completely depressed and then
slowly release the clutch pedal. After the
engine has started, immediately depress
the clutch pedal again completely5. Pull over at a suitable location, remove
the tow bar or tow rope, and turn off the
hazard warning flashers6. Have the vehicle checked.
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140
ENGINE DATA
MINI COOPER, MINI COOPER Convertible
MINI COOPER S, MINI COOPER S Convertible
Displacement

Number of cylinders
cu in / cmµ
97.5 / 1,598
4
97.5 / 1,598
4
Maximum output

at engine speed
hp
/ kW

rpm
115 / 85
6,000
168 / 125
6,000
Maximum torque

at engine speed
lb ft / Nm

rpm
111 / 150
4,500
162 / 220
4,000
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145
OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX
CAPACITIES
Notes
Fuel tank

Reserve
gal.
/ liters
approx. 13.2 / 50

approx. 2.1 / 8
Fuel quality, refer to page
94
Window washer system

Headlamp washer system
quarts
/ liters
approx. 2.1 / 2.0

approx. 2.6 / 2.5
More details, refer to page
108
Cooling system including heater circuit
quarts
/ liters
5.6 / 5.3 MINI COOPER and
MINI
COOPER Convertible
6.3 / 6.0 MINI COOPER S and
MINI COOPER
S Convertible
More details, refer to page
110
Engine with oil filter change
quarts
/ liters
4.8 / 4.5 MINI and MINI Convert
-
ible
High Performance Synthetic Oil:

for
more details, refer to page
109
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EVERYTHING FROM A TO Z
148
A ABS Antilock Brake System
70
indicator lamp
17, 18
Accessories, refer to Your
individual vehicle
6
Activated-charcoal filter
80
Adjusting interior
temperature
76, 79
Air circulation, refer to
Recirculated air mode
76, 79
Air conditioning

air conditioning system
76
automatic climate control
79
Air conditioning system
75
Air distribution

air conditioning system
76
automatic climate control
79
Air outlets, refer to
Ventilation
77, 80
Air pressure, refer to Tire
inflation pressure
97
Air volume

air conditioning system
76
automatic climate control
79
Airbags
72
safe seating position
41
warning lamp
18
AKI, refer to Fuel quality
94
All Season traction Control
(ASC)
68
indicator lamps
17, 18
All-season tires, refer to Winter
tires
103

Antenna
114

Antifreeze

coolant
110

washer fluid
108

Antilock Brake System (ABS)
70
indicator lamp
17, 18
Anti-theft system
24
Approved axle load, refer to
Weights
143
, 144

Approved engine oils
109

Approved gross vehicle weight,
refer to Weights
143
, 144

ASC All Season traction
Control
68
indicator lamps
17, 18
Ashtray
81
Assistant systems, refer to

All Season traction Control
(ASC)
68
Dynamic Stability Control
(DSC)
69
AUTO program, refer to
Automatic air distribution
79
Automatic

air distribution
79
air volume
79
cruise control
61
Automatic car washes
113

Automatic climate control
78
Automatic transmission

with Steptronic

indicator lamp
56
interlock
51
selector lever lock
54
shiftlock
54
towing
136

tow-starting
137

Average consumption
67
setting units
67
Average speed
67
setting units
67
Axle loads, refer to
Weights
143
, 144

B Backrests, refer to

Adjusting seats
43
Backup lamp
54
bulb replacement
123

Bar, towing
137

Battery
132

charging
132

disposal
132

indicator lamp
16
jump-starting
134

power failure
132

Battery care
65, 112

Belts, refer to Safety belts
45
Beverage holders
81
Blower

air conditioning system
76
automatic climate control
79
Blower, refer to Air volume
76
Blowers, refer to Draft-free
ventilation
77, 80
Bonnet
105

indicator lamp
17
Bottle holders, refer to
Beverage holders
81
Brake discs

brake system
96
break-in procedures
92
Brake fluid
111

adding
111

level
96
warning lamp
16
Brake lamps, bulb
replacement
123

Brake pads
96
break-in procedures
92
warning lamp
18
Brake system
96
brake fluid
96
brake pads
96
break-in procedures
92
disc brakes
96
warning lamp
17
Brake wear warning

brake pads
96
warning lamp
18

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