engine MINI COOPER 2010 Service Manual

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Care
Car-care products
Regular cleaning and care helps to maintain the
value of your MINI.
The manufacturer of your MINI recommends
using manufacturer-approved products to clean
and care for your vehicle.
MINI Service would be pleased to advise you
on cleaning and care products and services for
your MINI.
The ingredients of original MINI CareProd-
ucts have been tested, and the products
have been tested in the laboratory and in prac-
tice. They offer optimum care and protection for
your vehicle.<
Do not use any cleansers containing
alcohol or solvents as these may cause
damage.<
Cleaning agents may contain hazardous
or health-damaging substances. Follow
the warning and hazard instructions on the
packaging. For interior cleaning, always open
the doors or windows of the vehicle.
Do not use any products that are not intended
for cleaning the vehicle.<
External care
Washing your vehicle
Especially during the winter months the
vehicle should be frequently washed. Dirt
and road salt can damage the vehicle.<
After washing the vehicle, apply the
brakes briefly to dry them; otherwise,
water can reduce braking efficiency over the
short term and the brake rotors can corrode.<
Car washes
Preference should be given to cloth car washes.
Do not use automatic high-pressure car
washes; otherwise, water may drip into
the vehicle around the windows.<
Before driving into the car wash, check if the sys-
tem is suitable for your MINI. Observe the fol-
lowing points:
>Dimensions of the vehicle, page155
>If necessary: Fold in the outside mirrors,
page 41.
>Maximum permissible tire width
Avoid car washes with tracks higher than
4 in/10 cm; otherwise, the chassis could
be damaged.<
Preparations for driving into the car wash:
>Unscrew the rod antenna.
>Deactivate the rain sensor
* to prevent unin-
tentional wiping.
>Deactivate the rear window wiper
* and pro-
tect it from damage. Ask the car wash oper-
ator about measures that can be taken to
protect the wipers.
>Remove additional attachments, e.g. spoil-
ers or telephone antennas, if there is a pos-
sibility that they could be damaged.
Automatic transmission
Before driving into the car wash, make sure that
the vehicle can roll:
1.Place the remote control, even with Comfort
Access, in the ignition lock.
2.Move the selector lever to position N.
3.Release the parking brake.
4.Switch off the engine.
5.Insert the remote control in the ignition lock
so that the vehicle can roll.

Replacing components
126
When working on electrical systems,
always begin by switching off the con-
sumer in question; otherwise, short circuits
could result. To avoid possible injury or equip-
ment damage when replacing bulbs, observe
any instructions provided by the bulb manufac-
turer.<
Caring for headlamps, refer to page122.
For any bulb replacement not described
below, contact a MINI dealer or a work-
shop that has specially trained personnel work-
ing in accordance with the specifications of the
MINI manufacturer.<
For checking and adjusting headlamp aim,
please contact your MINI dealer.<
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light sources for many of
the controls and displays in your vehicle. These
light-emitting diodes are related to conven-
tional laser diodes, and legislation defines them
as Class 1 light-emitting diodes.
Do not remove the covers or expose the
eyes directly to the unfiltered light source
for several hours; otherwise, this could cause
irritation of the retina.<
Xenon lamps*
The service life of these bulbs is very long and
the probability of failure very low, provided that
they are not switched on and off an excessive
number of times. If a xenon lamp fails neverthe-
less, switch on the fog lamps and continue the
journey with great care, provided that local leg-
islation does not prohibit this.
Have any work on the xenon lamp system,
including bulb replacement, carried out
only by a MINI dealer or a workshop that has
specially trained personnel working in accor-
dance with the specifications of the MINI manu-
facturer. Due to high voltage, there is a risk of
fatal injury if work on the xenon lamps is carried
out improperly.<
Halogen low beams and high beams
H13 bulb, 60/55 watts
The H13 bulb is pressurized. Therefore,
wear safety glasses and protective gloves.
Otherwise, there is a risk of injury if the bulb is
damaged.<
Be careful when installing the cover; oth-
erwise, leaks could occur and cause dam-
age to the headlamp system.<
Accessing the lamp from the engine
compartment
The low-beam/high-beam bulb can be changed
from the engine compartment.
Removing the cover:
1.Press the tab.
2.Flip open the cover and take it out of the
holder.
Follow the same steps in reverse order to reat-
tach the cover.
Be careful when installing the cover; oth-
erwise, leaks could occur and cause dam-
age to the headlamp system.<

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131
3Plug and cable for the socket in the vehicle
interior, page89
4Holder for the sealant bottle
5Compressor
6Pressure gauge for indicating the tire infla-
tion pressure
7On/off switch
8Release button for reducing the tire inflation
pressure
9Connection hose to connect the compressor
and sealant bottle or the compressor and
wheel
Connector, cable and connection hose are
stored in the compressor housing.
Using the Mobility System
To repair a tire puncture with the Mobility Sys-
tem, proceed as follows:
>Fill the tire with sealant
>Distribute the sealant
>Correct the tire inflation pressure
Filling the tire with sealant
Proceed in the specified order; otherwise,
sealant may emerge under high
pressure.<
1.Shake the sealant bottle.
2.Pull the connection hose9 out of the com-
pressor housing fully and screw it onto the
connector of the sealant bottle. Make sure
that the hose is not kinked.
3.Insert the sealant bottle on the compressor
housing in an upright position.4.Unscrew the dust cap from the valve of the
defective wheel and screw the filling hose 2
of the sealant bottle onto the valve.
5.Ensure that the compressor is switched off.
6.Insert the plug 3 into the lighter socket/
power socket in the vehicle interior,
page89.
7.With the engine running:
Switch on the compressor and let is run for
approx. 3 to 8 minutes to fill the tire with
sealant and achieve a tire inflation pressure
of approx. 26 psi/180 kPa.
When the tire is being filled with seal-
ant, the inflation pressure may spo-
radically reach approx. 73 psi/500 kPa. Do
not switch off the compressor in this
phase.<
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be
damaged.<
8.Switch off the compressor.
If an air pressure of 26 psi/180 kPa is not
reached:
1.Unscrew the filling hose 2 from the wheel
and drive the vehicle forward and backward
approx. 33 ft/10 m to distribute the liquid
sealant in the tire evenly.
2.Inflate the tire again with the compressor.
If an inflation pressure of 26 psi/180 kPa
still cannot be reached, the tire is too
heavily damaged. Please contact the nearest
MINI dealer.<
Detach the connection hose 9 and filling hose 2
from the sealant bottle connection and tire
valve.

Replacing components
132
Wrap the empty sealant bottle in suitable mate-
rial to avoid dirtying the cargo bay. Stow the
Mobility System back in the vehicle.
Distributing the sealant
Immediately drive approx. 3 mls/5 km to evenly
distribute the sealant.
Do not exceed speeds of 50 mph/
80 km/h.
If possible, do not drop below 10 mph/
20 km/h.<
Correcting the tire inflation pressure
1.After driving approx. 3 mls/5 km or ten min-
utes, stop at a suitable location.
2.Screw the connection hose 2 of the com-
pressor directly onto the tire valve.
3.Insert the plug 3 into the power socket in the
vehicle interior.
4.Correct the inflation pressure to 26 psi/
180 kPa. With the engine running:
>To increase the inflation pressure: switch on
the compressor. To check the current infla-
tion pressure, switch off the compressor.
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be
damaged.<
>To decrease the inflation pressure: press the
release button 5.
If the tire cannot maintain the inflation
pressure, drive the vehicle again, refer to
Distributing the sealant. Then repeat steps
1to4.
If an inflation pressure of 26 psi/180 kPa still
cannot be reached, the tire is too heavily dam-
aged. Contact the nearest MINI dealer.<
Driving on
Do not exceed the permitted maximum
speed of 50 mph/80 km/h; doing so may
result in an accident.<
Replace the defective tire as soon as possible
and have the new wheel/tire assembly bal-
anced.Have the Mobility System refilled.
Changing wheels
Space-saver spare tire*
To change a space-saver spare tire, proceed as
follows:
>Remove the space-saver spare tire,
page133
>Prepare for tire change, page133
>Jack up vehicle, page134
>Mount space-saver spare tire, page134
>Tighten lug bolts, page134
>Drive with space-saver spare tire, page133
Tire change set for a space-saver
spare tire*
On vehicles with a space-saver spare tire, the
tire change set with onboard tools is stored
under the floor mat in the cargo bay.
1Chock, folding
2Hub cover remover
3Wheel stud wrench
4Vehicle jack
5Special wrench for removing the space-
saver spare tire
6Flat screwdriver/Phillips screwdriver
7Towing eyelet
8Lifting handle
The onboard vehicle tool kit includes a pouch
with a plastic bag in which you can place the
damaged wheel.

Replacing components
134
Only change the tire when parked on a surface
that is level, firm and not slippery.
The vehicle or the jack could slip sideways on
soft or slippery support surfaces, such as snow,
ice, flagstones, etc.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
Do not lie under the vehicle or start the engine
when the vehicle is supported by the jack; other-
wise, there is a risk of fatal injury.<
1.Place the foldable chock
* behind the front
wheel on the other side of the vehicle or in
front of the wheel if the vehicle is on an
incline. If the wheel is changed on a surface
with a more severe slope, take additional
precautions to secure the vehicle from
rolling.
2.Uncover the lug bolts if necessary.
If the wheel is equipped with a hub cover,
pry it off using the screwdriver from the tire
change kit.
3.Loosen the lug bolts by a half turn.
Jacking up the vehicle
The vehicle jack is designed for changing
wheels only. Do not attempt to raise
another vehicle model with it or to raise any load
of any kind. To do so could cause accidents and
personal injury.<
1.Place the jack at the jacking point closest to
the wheel.The jack base must be perpendicular to the
surface beneath the jacking point.
2.During jacking up, insert the jack head in the
square recess of the jacking point.
3.Jack the vehicle up until the wheel you are
changing is raised off the ground.
Mounting the space-saver spare tire
1.Unscrew the lug bolts and remove the
wheel.
2.Remove accumulations of mud or dirt from
the mounting surfaces of the wheel and
hub. Clean the lug bolts.
3.Lift the new wheel into place.
4.Screw at least two lug bolts finger-tight into
opposite bolt holes.
5.Screw in the remaining bolts.
6.Tighten all the lug bolts firmly in a diagonal
pattern.
7.Lower the vehicle.
8.Remove the jack.
Tightening the lug bolts
Tighten the lug bolts in a diagonal pattern.
Immediately have the wheels checked
with a calibrated torque wrench to ensure
that the lug bolts are firmly seated. Otherwise,
incorrectly tightened lug bolts can present a
safety hazard.<
Tightening torque: 103.3 lb ft or 140 Nm.
Replace the defective tire as soon as possible
and have the new wheel/tire assembly bal-
anced.

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135
Vehicle battery
Maintenance
The battery is 100 % maintenance-free, the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate
climate.
Battery replacement
Only use vehicle batteries that have been
approved for your vehicle by the manu-
facturer; otherwise, the vehicle could be dam-
aged and systems or functions may not be fully
available.<
After a battery replacement, have the battery
registered on the vehicle by your dealer to
ensure that all comfort functions are fully
available.
Charging the battery
Only charge the battery in the vehicle when the
engine is off. Connections, refer to Jump-start-
ing on page136.
Disposal
After replacing old batteries, return the
used batteries to your MINI dealer or to a
recycling point. Maintain the battery in an
upright position for transport and storage.
Always secure the battery against tipping over
during transport.<
Power failure
After a temporary power loss, some equipment
may not be fully functional and may require ini-
tialization. Individual settings are also lost and
must be reprogrammed:
>Time and date
These values must be updated, page62.
>Radio
Stations must be stored again, refer to the
separate Owner's Manual for Radio.
>Glass sunroof
*, electric
It may only be possible to raise the sunroof,
if applicable. The system must be initialized.
Contact your nearest MINI dealer.
Fuses
Do not attempt to repair a blown fuse or
replace it with a fuse of a different color or
Ampere rating. To do this could cause a fire in
the vehicle resulting from a circuit overload.
Have the fuse changed only by a MINI dealer or
a workshop that has specially trained personnel
working in accordance with the specifications of
the MINI manufacturer.<
A fuse allocation diagram is located on the inside
of the fuse box cover panels.
In the engine compartment
Opening the cover
Press the latch.
In the vehicle interior
On the right side of the footwell.
Opening the cover
Press out at the recess.

Giving and receiving assistance
136
Giving and receiving assistance
Roadside Assistance
The Roadside Assistance service is there to assist
you around the clock in the event of a break-
down, including on weekends and public
holidays.
The phone numbers of the Roadside Assistance
in your home country can be found in the Con-
tact brochure.
First aid pouch*
Some of the articles contained in the first aid
pouch have a limited service life. Therefore,
check the expiration dates of the contents regu-
larly and replace any items in good time, if nec-
essary.
By way of example, the illustration shows the
cargo bay in the MINI.
The first aid pouch is located on the cargo bay
floor by the left side trim panel.
Warning triangle*
MINI
On the inside of the tailgate.
Press the tab to take it out.
MINI Convertible
The warning triangle is located at the bottom of
the luggage compartment floor.
Jump-starting
If the car's own battery is flat, your MINI's engine
can be started by connecting two jumper cables
to another vehicle's battery. You can also use
the same method to help start another vehicle.
Only use jumper cables with fully-insulated
clamp handles.
Do not touch any electrically live parts
when the engine is running, or a fatal acci-
dent may occur. Carefully adhere to the follow-
ing sequence, both to prevent damage to one or
both vehicles, and to guard against possible per-
sonal injuries.<
Preparation
1.Check whether the battery of the other vehi-
cle has a voltage of 12 volts and approxi-
mately the same capacitance in Ah. This
information can be found on the battery.
2.Switch off the engine of the support vehicle.
3.Switch off any consumers in both vehicles.

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137
There must not be any contact between
the bodies of the two vehicles; otherwise,
there is a danger of shorting.<
Connecting jumper cables
Connect the jumper cables in the correct
order, so that no sparks which could cause
injury occur.<
1.Open the battery cover in the engine com-
partment to access the positive terminal of
your MINI.
2.Attach one terminal clamp of the plus/+
jumper cable to the positive terminal of the
battery or to a starting-aid terminal of the
vehicle providing assistance.
3.Attach the second terminal clamp of the
plus/+ jumper cable to the positive terminal
of the battery or a starting-aid terminal of
the vehicle to be started.
4.Attach one terminal clamp of the minus/–
jumper cable to the negative terminal of the
battery or to an engine or body ground of
the assisting vehicle.
Body ground in MINI:
5.Attach the second terminal clamp of the
minus/– jumper cable to the negative termi-
nal of the battery or to the engine or body
ground of the vehicle to be started.
Starting the engine
1.Start the engine of the donor vehicle and
allow it to run for a few minutes at slightly
increased idle speed.
2.Start the engine of the other vehicle in the
usual manner.
If the first start attempt is not successful,
wait a few minutes before another attempt
in order to allow the discharged battery to
recharge.
3.Let the engines run for a few minutes.
4.Disconnect the jumper cables by reversing
the above connecting sequence.
If necessary, have the battery checked and
recharged.
Never use spray fluids to start the
engine.<
Tow-starting,
towing away
Observe the applicable laws and regu-
lations for tow-starting and towing
vehicles.<
Do not transport any passengers other
than the driver in a vehicle that is being
towed.<
Using a tow fitting
The screw-in tow fitting must always be carried
in the car. It can be screwed in at the front or
rear of the MINI.
It is stored in the onboard vehicle tool kit in the
cargo bay underneath the cover on the right-
hand side, page125.
Use only the tow fitting provided with the
vehicle and screw it all the way in. Use the
tow fitting for towing on paved roads only. Avoid
lateral loading of the tow fitting, e.g. do not lift
the vehicle by the tow fitting. Otherwise, the tow
fitting and the vehicle could be damaged.<

Giving and receiving assistance
138
Access to screw thread
Push out the cover of the towing eye out of the
recess in the bumper.
Front
Rear
Being towed
Make sure that the ignition is switched on,
refer to page46; otherwise, the low
beams, tail lamps, turn signal indicators and
windshield wipers may be unavailable. Do not
tow the vehicle with just the rear axle raised, as
this would allow the steering to turn. <
There is no power assist while the engine is off.
Thus, braking and steering will require increased
effort.
Switch on the hazard warning flashers, depend-
ing on local regulations.
Manual transmission
Gearshift lever in neutral position.
Automatic transmission
Tow vehicles with automatic transmission
only with a tow truck or with the front
wheels lifted; otherwise, the transmission can be
damaged.<
Towing with a tow bar
The towing vehicle must not be lighter
than the towed vehicle; otherwise, it may
be impossible to maintain control.<
The tow fittings used should be on the same side
on both vehicles. Should it prove impossible to
avoid mounting the tow bar at an angle, please
observe the following:
>Clearance and maneuvering capability will
be sharply limited during cornering.
>The tow bar will generate lateral forces if it is
attached offset.
Attach the tow bar to the tow fittings only,
as attaching it to other parts of the vehicle
could result in damage.<
Towing with a tow rope
When starting off in the towing vehicle, make
sure that the tow rope is taut.
To avoid jerking and the associated
stresses on vehicle components when
towing, always use nylon ropes or nylon straps.
Attach the tow rope to the tow fittings only, as
attaching it to other parts of the vehicle could
result in damage.<
Towing with a tow truck
Have the MINI or MINI Convertible transported
by a tow truck with a so-called lift sling or on a
flatbed.
Do not lift the vehicle by a tow fitting or
body and chassis parts; otherwise, dam-
age may result.<

REFERENCEAT A GLANCE CONTROLS DRIVING TIPS MOBILITY
139
Tow-starting
Avoid tow-starting the vehicle whenever possi-
ble; instead, jump-start the engine, page136.
Vehicles with a catalytic converter should only
be tow-started when the engine is cold, vehicles
with an automatic transmission cannot be tow-
started at all.
1.Switch on hazard warning flashers, comply
with local regulations.
2.Switch on the ignition, page46.
3.Shift into 3rd gear.
4.Have the vehicle tow-started with the clutch
completely depressed and then slowly
release the clutch. After the engine starts,
immediately depress the clutch completely
again.
5.Stop at a suitable location, remove the tow
bar or rope and switch off the hazard warn-
ing flashers.
6.Have the vehicle checked.