engine oil MINI Hardtop 2 Door 2004 Owner's Manual

CONTENTS

4
In the engine compartment:
Bonnet95
Engine compartment: MINI COOPER96
Engine compartment: MINI COOPER S97
Washer fluid98
Engine oil98
Coolant100
Brake fluid101
Maintenance and care:
MINI Maintenance System102
Caring for your vehicle103
Vehicle storage105
Laws and regulations:
OBD socket106
California Proposition 65 warning107

OWNER SERVICE PROCEDURES
Replacement procedures:
Onboard tool kit110
Windshield wiper blades110
Lamps and bulbs111
Repairing a flat tire116
Changing tires: MINI with space-saver
spare tire117
MINI Mobility System121
Battery124
Fuses125
Giving and receiving assistance:
Jump-starting126
Towing128
TECHNICAL DATA
Engine data132
Dimensions133
Weights134
Capacities135

15
OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX

INDICATOR AND WARNING LAMPS

Technology that monitors itself
The system runs a check on the indicator
and warning lamps marked by
+

each time
you switch on the ignition. They each light
up once for different periods of time.
If a malfunction should occur in one of
these systems, the corresponding lamp
does not go out after the engine is started
or it lights up while the vehicle is moving.
You will see below the correct way to react
to this.
Red: stop immediately
Battery charge current
+

The battery is no longer being
charged. Indicates a defective alter-
nator drive belt or a problem with the
charge circuit. Please contact the nearest
MINI Dealer.
If this lamp lights up, the power-assist for
steering can be deactivated.
If the drive belt is defective, do not
continue driving. The engine could be
damaged due to overheating. When the
power-assist is deactivated, increased
steering effort is required.
<
Engine oil pressure

+

Stop immediately. Switch off
engine. Check the engine oil and fill
as needed. Please contact the nearest MINI
Dealer.
Do not continue driving; otherwise,
the engine could be damaged
because of inadequate lubrication.
<

Brake warning lamp
+


Lights up although parking brake is
released: check the brake fluid
level. Before driving further, be sure to
comply with the information on pages 86
and 101.
Brake warning lamp for Canadian
models.
With navigation system option:
Coolant temperature warning
lamp in the speedometer
+

Lights up while driving:
Engine is too hot. Switch off the engine
immediately and allow to cool down, also
refer to page 55.

56
SERVICE INTERVAL DISPLAY CLOCKRemaining distance for serviceThe distance remaining before the next
scheduled service is displayed in miles /
kilometers with the ignition key in position
1 or higher. The display also indicates
whether an engine oil service and/or an
inspection is due.
The onboard computer bases its calcula-
tions of the remaining distance on your
driving style in the period immediately pre-
ceding your data request. The remaining
distance display counts backwards in steps
of 35 miles / 50 km to the next service. A
flashing message and a minus sign in front
of the display that again begins counting
forwards mean that the service interval has
been exceeded.
Please contact your MINI Dealer for an
appointment.
The remaining-distance display disappears
after approx. 5 seconds and changes to the
odometer and trip odometer display.
For more information on the service inter-
val display, refer to page 102.
SettingsFrom ignition key position 1:
Left button: hours
Right button: minutes.
Move forward in increments:
Press the button
or
fast forward:
Press and hold the button.
Changeover from 24-hour to 12-hour
mode:
Press both buttons at the same time for
approx. 5 seconds.

96
ENGINE COMPARTMENT: MINI COOPER1Reservoir for windshield washer
system98
2Coolant expansion tank1003Engine oil filler neck99
4Battery124
5Brake fluid reservoir1016Reservoir for headlamp cleaning
system98
7Engine oil dipstick98

97
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
ENGINE COMPARTMENT: MINI COOPER S1Reservoir for windshield washer
system98
2Coolant expansion tank1003Engine oil filler neck99
4Auxiliary terminal for jump-
starting126
5Brake fluid reservoir1016Reservoir for headlamp cleaning
system98
7Engine oil dipstick98

98
WASHER FLUID ENGINE OILHeadlamp* and windshield washer
system The capacity of the headlamp washer sys-
tem is approx. 2.6 quarts / 2.5 liters, that of
the windshield washer system approx.
2.1 quarts / 2.0 liters.
Fill with water and, if required, with anti-
freeze, according to manufacturer's recom-
mendations.
We recommend that you mix the
washer fluid before adding it to the
reservoir.<
Antifreeze agent for the washer sys-
tems is flammable. Always keep it well
away from sparks and open flames, and store
it in tightly closed containers well out of the
reach of children. Always observe the instruc-
tions for use provided on the container.<
The illustration shows as an example the
dipstick of the MINI COOPER.Measuring the oil level1. Park the vehicle on a level surface
2. Switch the engine off after it has
reached normal operating temperature
3. Pull the dipstick out after approx.
5 minutes and wipe it off with a lint-free
cloth, paper towel, or similar material
4. Carefully push the dipstick all the way
into the guide tube and pull it out again.
The oil level must be between the two
marks on the dipstick.
As with fuel economy, oil consumption is
directly influenced by your driving style and
vehicle operating conditions.
The oil volume between the two notches –
MIN, MAX – on the dipstick corresponds to
approx. 1.1 quarts / 1 liter. Do not fill
beyond the upper notch on the dipstick.
Excess oil will damage the engine.

99
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
ENGINE OILAdding engine oil
Only top up oil when the oil level has
dropped to just above the lower
notch of the dipstick. However, never allow
the level to drop below the lower notch.<
MINI engines are designed to operate
without oil additives; the use of addi-
tives could lead to damage in some cases.
That is also valid for the Continuously Vari-
able automatic Transmission (CVT), the
gear box and the power assisted steering.<
The manufacturer of your MINI recom-
mends that you have the oil changed at
your MINI Dealer.
Continuous exposure to used oil has
caused cancer in laboratory testing.
For this reason, any skin areas that come
into contact with oil should be thoroughly
washed with soap and water.
Always store oil, grease, etc., out of reach of
children. Comply with all warning labels
and information on lubricant containers.<
Comply with the applicable environ-
mental laws regulating the disposal
of used oil. critical significance for the operation and
service life of an engine. Based on extensive
testing, the manufacturer of your MINI
approves only certain grades of engine oil.
Use only approved MINI High Performance
Synthetic Oil.
If you are unable to obtain MINI High Per-
formance Synthetic Oil, you can add small
amounts of synthetic oil in between oil
changes. Only use oils with the API SH spec-
ification or higher.
Ask your authorized MINI Dealer for
details concerning the specific MINI
High Performance Synthetic Oil or syn-
thetic oils which have been approved.<
Viscosities Viscosity is the oilflow rating as established
in SAE classes.
The choice of the proper SAE class depends
on the climatic conditions in the area
where your MINI is used.
Approved oils are in SAE classes
5W-40 and 5W-30.<
These oils can be used at all ambient tem-
peratures.

102
MINI MAINTENANCE SYSTEMThe MINI Maintenance System has been
designed as a reliable means of providing
maximum driving and operating safety,
and as cost-effective for you as possible.
Please bear in mind that regular mainte-
nance is not only necessary for the safety of
your vehicle, but also plays a significant
role in maintaining the resale value of the
vehicle.
Service interval displayWhile conventional systems specify main-
tenance according to fixed distances
driven, the MINI Maintenance System takes
account of the operating conditions of the
vehicle, for distances can be driven in many
different ways:
60,000 miles / 100,000 km short distance
operation can not be equated with
60,000 miles / 100,000 km long distance
operation from a maintenance standpoint.
The condition-based MINI Maintenance
System includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual use of the vehicle
covers every kind of operating situation.
People who drive very little, i.e. much less
than 6,000 miles / 10,000 km per year,
should have the engine oil changed at least
every 2 years since oil deteriorates over
time, regardless of use.
For more information on the service inter-
val display, refer to page 56.
Service and Warranty Information
Booklet for US models, Warranty and
Service Guide Booklet for Canadian
models For additional information on maintenance
intervals and procedures, please refer to
the Service and Warranty Information
Booklet for US models or the Warranty and
Service Guide Booklet for Canadian models.
As a precaution against rust, it is advisable
to have the body checked for damage from
rocks or gravel at the same time, depending
upon operating conditions.
Have your vehicle's maintenance and
repairs performed at your MINI
Dealer. Be sure that all maintenance work
is confirmed in the Service and Warranty
Information Booklet for US models or the
Warranty and Service Guide Booklet for
Canadian models. These entries are your
proof that the vehicle has received regular
maintenance. They are also a requirement
for warranty claims.<

107
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
CALIFORNIA PROPOSITION 65 WARNINGCalifornia laws require us to state the fol-
lowing warning:
Engine exhaust and a wide variety of
automobile components and parts,
including components found in the interior
furnishings in a vehicle, contain or emit
chemicals known to the State of California
to cause cancer and birth defects and
reproductive harm.
In addition, certain fluids contained in vehi-
cles and certain products of component
wear contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
Battery posts, terminals and related acces-
sories contain lead and lead compounds.
Wash your hands after handling. Used
engine oil contains chemicals that have
caused cancer in laboratory animals.
Always protect your skin by washing thor-
oughly with soap and water.<

135
OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX
CAPACITIES
Notes
Fuel tank
Reservegal. / liters approx. 13.2 / 50
approx. 2.1 / 8Fuel quality, refer to page 85
Windshield washer system
Headlamp washer systemquarts / liters approx. 2.1 / 2.0
approx. 2.6 / 2.5 More details, refer to page 98
Cooling system including heater circuit quarts / liters 5.6 / 5.3 MINI COOPER
6.3 / 6.0 MINI COOPER SMore details, refer to page 100
Engine with oil filter change quarts / liters 4.7 / 4.5 MINI COOPER
4.7 / 4.5 MINI COOPER SHigh Performance Synthetic Oil:
for more details, refer to page 99
Manual transmission quarts / liters approx. 2.1 / 2.0 MINI COOPER
approx. 1.8 / 1.7 MINI COOPER SContact your MINI Dealer for more
details
Continuously Variable automatic Trans-
mission (CVT)quarts / liters approx. 4.2 / 4.0 MINI COOPER Contact your MINI Dealer for more
details