service MITSUBISHI 3000GT 1992 2.G User Guide

Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging System16-15
WireZ6EN087!(3) Clamp the rotor in a vise with soft jaws.
(4) After removing the nut, remove the pulley and front
bracket from the rotor.
AB,STATOR / REGULATOR AND BRUSH HOLDER
REMOVAL
(1) When removing the stator, unsolder stator lead wirefrom the main diode of the rectifier.
(2) When removing the brush holder, unsolder it from
the rectifier.
Caution
(1) When soldering or unsoldering, be careful to
make sure that heat of soldering iron is not
transmitted to diodes for a long period. Finish
soldering or unsoldering in as short a time
as possible.
(2) Be careful that no undue force is exerted to
leads of diodes.REASSEMBLY SERVICE POINT
FAdROTOR ASSEMBLY INSTALLATION
Before rotor is attached to rear bracket, insert wire through
small hole made in rear bracket to lift brush. After rotor
has been installed, remove the wire.
3
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-19
L/J
STARTING SYSTEM
SPECIFICATIONSGENERAL SPECIFICATIONS
STARTER MOTOR
ItemsSpecifications
L
ITypeReduction drive (with planetary gear)I
IRated output kW/V1.2112I
No. of pinion teeth8ISERVICE SPECIFICATIONS
STARTER MOTOR
Items
Freerunning Terminal voltage V
characteristicsCurrent A
Speed
r/min
Pinion gap mm (in.)
Commutator
runout mm (in.)
Commutator diameter mm (in.)
Undercut depth mm (in.)Standard value
11
90 or less
3,000 or more
0.5-2.0 (.020-.079)
0.05
(.0020)
29.4 (1.158)
0.5 (.020)Limit
0.1 (.004)
28.4 (1.118)
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-27

27EN0628
1'0
Disassembly steps
1.Screw2.Magnetic switch3.Screw4.Starter cover5.Rear bracket6.Brush holder7.Brush8.Bush4A,9.Armature;y. Fap assembly
4A, .
12.Packing A13.Packing B
14.Plate
15.Planetary gear16.Lever4B, .A4 17. Snap ring4B, .A4 18. Stop ring19.Overrunning clutch20.Internal gear21. Planetary gear holder22.Front bracketDISASSEMBLY SERVICE POINTS
+A,ARMATURE / BALL REMOVAL
Caution
When removing the armature, be careful not to lose
the ball (which is used as a bearing) in the armature
end.
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Downloaded from www.Manualslib.com manuals search engine 16-28ENGINE ELECTRICAL - Starting System
Stop ringZ6EL0097
Z6ELOO96+B,SNAP
RING / STOP RING REMOVAL
(1) Press the stop ring, by using an appropriate socket,wrench, to the snap ring side.
(2)After removing the snap ring (by using snap-ring pliers),
remove the stop ring and the overrunning clutch.STARTER MOTOR PARTS CLEANING
1.Do not immerse parts in cleaning solvent. Immersing the
yoke and field coil assembly and/or armature will damage
insulation. Wipe these parts with a cloth only.
2.Do not immerse drive unit in cleaning solvent. Overrunning
clutch is pre-lubricated at the factory and solvent will wash
lubrication from clutch.3. The drive unit may be cleaned with a brush moistened
with cleaning solvent and wiped dry with a cloth.
REASSEMBLY SERVICE POINT
,A+TOP RING / SNAP RING INSTALLATION
Using a suitable pulling tool, pull overrunning clutch stop
ring over snap ring.INSPECTION
COMMUTATOR INSPECTION
(1) Place the armature on a pair of V-blocks, and check thedeflection by using a dial gauge.
Standard value: 0.05 mm (JO20 in.)
Limit: 0.1 mm
(.004 in.)
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- Ignition System
IGNITION SYSTEM
16-31
SPECIFICATIONSGENERAL SPECIFICATIONS
CRANK ANGLE SENSOR cup to 1992 model>
Items
Specifications
TypeContact pointless type
Identification No.
Tl T49371
Part No.MD1 53464
Advance mechanism
Firing orderControlled by engine control unitl-2-3-4-5-6
IGNITION COILrItems
Type
Identification No.SpecificationsMold 3-coil
F-536
L
IPart No.j MD152648I
SPARK PLUG
Items
NGK-Specifications
PFRGJ-11
NIPPON DENS0PK20PRPllSERVICE SPECIFICATIONS
Items
Ignition coilStandard valueLimit
Primary coil resistance at
20°C0.67-0.81(68°F)
RSecondary coil resistance at
11.3-15.3
20°C (68°F) kc2
Spark plug gap mm (in.)1.0-l .l (0.39-0.43)Spark plug cable
kQ
1.3 (.051)
Max. 22SPECIAL
TOOLS
Tool number and nameSupersessionApplication
i
MD998464
Harness connector
(4 pin, square)Check of ignition primaryvoltage
(connection of ignition coil
connector)
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Downloaded from www.Manualslib.com manuals search engine 16-36ENGINE ELECTRICAL - Ignition System
Defective insulation
Defective insulation’
GoodZiELO34
ON-VEHICLE SERVICESPARK PLUG CABLE TEST
,d
(1) Disconnect, one at a time, each of the spark plug cables
while the engine is idling to check whether the engine’s
running performance changes or not.
Caution
Wear rubber gloves while doing so.(2) If the engine performance does not change, check the
resistance of the spark plug cable, and check the spark
plug itself.SPARK PLUG TEST
(1) Remove the spark plug and connect to the spark plug
cable.
(2) Ground the spark plug outer electrode (body), and crank
the engine.Check to be sure that there is an electrical discharge
between the electrodes at this time.
‘d
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Downloaded from www.Manualslib.com manuals search engine 16-46ENGINE ELECTRICAL - Ignition Svstem
27ELOO95JINSTALLATION SERVICE POINTS.A+CRANKSHAFT
POSITION SENSOR INSTALLATION

(1) Turn the crankshaft so that the No. 1 cylinder is at
compression top dead center.
Caution
Be careful not to turn it to the No.
4 cylinder com-
pression top dead center by mistake.
(2) Install, lining up the matchmarks on the crankshaft
position sensor housing and the coupling.
,B+SPARK PLUG CABLE INSTALLATION
Improper arrangement of spark plug cables will induce
voltage between the cables, causing miss firing and devel-
oping a surge at acceleration in high-speed operation.
Therefore, be careful to arrange the spark plug cables
properly by the following procedure.
1.install the spark plug cable clamps as shown in the
illustration.
2.The numerals on the support and clamp indicate the
spark plug cable No.
3.Pay attention to the following items when the spark
plug cables are installed.
(1)Install the cables securely to avoid possible contact
with metal parts.(2) Install the cables neatly, ensuring they are not
too tight, loose, twisted or kinked.
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Downloaded from www.Manualslib.com manuals search engine 54-1
CHASSIS
ELECTRICAL
CONTENTS
AERO PARTS (ACTIVE AERO).....Refer to GROUP 51
ANTI-LOCK BRAKING SYSTEM....
Refer to GROUP 35
BATTERY...........................................-3
ON-VEHICLE SERVICE............................3
Battery Charging.................................4Battery Inspection................................3Battery Testing Procedure........................5
SPECIFICATIONS................................-3
General Specifications............................3
CIGARETTE LIGHTER.............................119
CIGARETTE LIGHTER..........................123
SPECIFICATIONS..............................
119
General Specifications............I...........119
TROUBLESHOOTING............................120
COLUMN SWITCH.................................
.lll
COLUMN SWITCH*............................112
SPECIAL TOOL.................................111
SPECIFICATIONS...............................111
General Specifications..........................111
CRUISE CONTROL SYSTEM . . . . . . . Refer to GROUP 17
DOOR GLASS AND REGULATOR
(POWER WINDOWS) . . . . . . . . . . . . . .Refer to GROUP 42
DOOR HANDLE AND LATCH
(CENTRAL DOOR LOCKING) . . . . . . Refer to GROUP 42
DOOR MIRROR (ELECTRONIC
CONTROLLED MIRROR). . . . . . . . . . .Refer to GROUP 51
ELECTRONIC CONTROL
SUSPENSION . . . . . . . . . . . . . . . . . . . . Refer to GROUP
338
FRONT SEAT (POWER SEAT) . . . . Refer to GROUP 52A
HEATER AND AIR CONDITIONING . Refer to GROUP 55
HORN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
HORN SWITCH* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
General Specifications . . . . . . . . . . . . . . . . . . . . . . . .115
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .115
KEYLESS ENTRY SYSTEM
(CENTRAL DOOR LOCKING) . . . . . . Refer to GROUP 42
CONTINUED ON NEXT PAGE
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the
SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from render-
ing the SRS inoperative).
(2) Service or maintenance of any SRS component or
SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3)MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
TSupplemental Re-
straint System (SRS) and GROUP 00 -Maintenance Service before beginning any service or maintenance of any com-
ponent of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: impact sensors, SRS diagnosis unit, SRS warning light, air bag module, clock spring
and interconnecting wiring. Other SRS-related components (that may
h,a”” to be removed/installed in connection with SRS serviceor maintenance) are indicated in the table of contents by an asterisk ( ).

Downloaded from www.Manualslib.com manuals search engine 54-2
IGNITION SWITCH*..................................6
IGNITION SWITCH.................................
SPECIAL TOOL...................................6
LIGHTING SYSTEM................................35
FOG LIGHT....................................105
FRONT COMBINATION LIGHT AND
OPTICAL HORN LENS.........................106
HAZARD SWITCH..............................
110
HEADLIGHT...................................103
HIGH MOUNTED STOP LIGHT..................107
ON-VEHICLE SERVICE.........................100
POP-UP SWITCH AND FOG LIGHT SWITCH....109
REAR COMBINATION LIGHT AND
LICENSE PLATE LIGHT........................106
RELAY........................................108
RHEOSTAT....................................
110
SPECIAL TOOLS................................36
SPECIFICATIONS...............................
35
General Specifications..........................35Service Specifications..........................35
TROUBLESHOOTING............................37
METERS AND GAUGES..............................9
COMBINATION GAUGES........................33
COMBINATION METERS.........................31
ON-VEHICLE SERVICE...........................26
SPECIFICATIONS.................................
9
General Specifications............................9Sealant........................................ll
Service Specifications...........................11
TROUBLESHOOTING............................12
RADIO AND TAPE PLAYER.......................124
CD AUTO CHANGER..........................191
RADIO AND TAPE PLAYER WITH ANTI-THEFTSYSTEM.......................................156
MOTOR ANTENNA/ANTENNA FEEDERCABLE/AMPLIFIER.............................188
RADIO AND TAPE PLAYER....................186
RADIO REMOTE-CONTROL*...................186
SPEAKER.....................................
187
TROUBLESHOOTING...........................
124
REAR WINDOW DEFOGGER. . . . . . . . . . . . . . . . . . . . . .192
DEFOGGER RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . .204
ON-VEHICLE SERVICE. . . . . . . . . . . . . . . . . ~ ~. . . . . .203
REAR WINDOW DEFOGGER SWITCH . . . . . . -. . . 203
SPECIAL TOOLS.. . . s.. . . . . . . . . . . . . . . . . . . . . . . . .192
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . .193
REAR WIPER AND WASHER . . ~ *. . Refer to GROUP 51
SEAT BELT (BUZZER). . . . . . . . . . . . Refer to GROUP 52A
SEAT BELT (TENSION-REDUCERTYPE SEAT BELT) . . . . . . . . . . . . . . . Refer to GROUP 52A
SUPPLEMENTAL RESTRAINTSYSTEM (SRS)..-...............Refer to GROUP 52B
THEFT-ALARM SYSTEM . . . . . . . . . . . . . . . . . e . . . . . m.. s205
SPECIAL TOOLS.. . . . . . . . . . . . . . . . . . . .
m . . . . . . . .e205
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .206
WINDSHIELD WIPER ANDWASHER. . . . . . . . . . . . . . . . . . . . . ~. . .Refer to GROUP 51

Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Battery54-3
BATTERY
LSPECIFICATIONSGENERAL SPECIFICATIONS
ItemsUp to 1993 modelsFrom 1994 models
Type75D26R-MF75D23R-MF
Ampere hours
(5HR) Ah5252
Cranking rating [at -18°C (O’F)] A490520
Reserve capacity min.123118
NOTES
1.CRANKING RATING is the current a battery can deliver for 30 seconds and maintain a terminal voltage of
7.2 volts or greater at a specified temperature.
2.RESERVE CAPACITY RATING is the amount of time a battery can deliver 25A and maintain a minimum terminal
voltage of 10.5 at
27% (80°F).
L
16FO123
White
Blue
ChargingGood
necessaryconditionON-VEHICLE
SERVICE
BATTERY INSPECTION
BAlTERY VISUAL CHECK (1)
The battery contains a visual test indicator which gives blue
signal when an adequate charge level exists, and white signal
when charging is required.
BAlTERY VISUAL CHECK (2)
Make sure ignition switch is in Off position and all battery
feed accessories are Off.
1.Disconnect ground cable from battery before disconnecting
(+) cable.
2. Remove battery from vehicle.
CautionCare should be taken in the event battery case is
cracked or leaking to protect hands from the electro-
lyte. A suitable pair of rubber gloves (not the house-hold type) should be worn when removing battery
by hand.
3.Inspect battery carrier for damage caused by loss of acid
from battery. If acid damage is present, it will be necessaryto clean area with a solution of clean warm water and
baking soda. Scrub area with a stiff bristle brush and wipe
off with a cloth moistened with ammonia or baking soda
in water.
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