Replace MITSUBISHI 3000GT 1993 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine GENERAL - How to Diagnose
Changeover k&bZ1680224
Z1680225
INSPECTION1. Visual and aural checks
Check relay operation, blower motor rotation, light illumina-d
tion, etc. visually or aurally. The flow of current is invisiblebut can be checked by the operation of the parts.
2. Simple checks
For example, if a headlight does not come on and a faultyfuse or poor grounding is suspected, replace the fuse
with a new one or ground the light to the body by a jumper
wire to determine which part is responsible for the problem.3. Checking with instruments
Use an appropriate instrument in an adequate range andread the indication correctly. You must have sufficient
knowledge and experience to handle instruments correctly.
INSPECTION INSTRUMENTS
In inspection, make use of the following instruments.1. Test lights
A test light consists of a 12 V bulb and lead wires. It
is used to check voltages or short circuits.
2. Self-power test light
A self-power test light consists of a bulb, battery and lead
wires connected in series. It is used to check continuity
or grounding.
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Downloaded from www.Manualslib.com manuals search engine iGENERAL
- How to Diagnose31
Normal close (NC) type
Deenergized stateEnergized state
Current does not flow
Z1680235
State of fuse blown due to overcurrent
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I21680237
State of fuse blown due to thermal fatigue
Z1660236When a normal close type relay as illustrated here is
checked, there should be continuity between terminals
(1) and (2) and between terminals 3 and 4 when the relay
is deenergized, and the continuity should be lost betweenterminals 3 and 4 when the battery voltage is applied
to the terminals
1 and 2. A relay can be checked in this
manner and it cannot be determined if a relay is okay
or faulty by checking its state only when it is deenergized
(or energized),
CHECKING FUSESA blade type fuse has test taps provided to allow checking
of the fuse itself without removing it from the fuse block. Thefuse is okay if the test light comes on when its one lead is
connected to the test taps (one at a time) and the other lead
is grounded. (Change the ignition switch position adequatelyso that the fuse circuit becomes live.)
CAUTIONS IN EVENT OF BLOWN FUSE
When a fuse is blown, there are two probable causes as follows:One is that it is blown due to flow of current exceeding its
rating.The other is that it is blown due to repeated on/off current
flowing through it. Which of the two causes is responsible
can be easily determined by visual check as described below.(1) Fuse blown due to current exceeding rating
The illustration shows the state of a fuse blown due to
this cause. In this case, do not replace the fuse with a
new one hastily since a current heavy enough to blow
the fuse has flowed through it. First, check the circuit
for shorting and check for abnormal electric parts. Only
after the correction of such shorting or parts, fuse of the
same capacity should be used as a replacement. Never
use a fuse of larger capacity than the one that has blown.
If such a fuse is used, electric parts or wirings could be
damaged before the fuse blows in the event an overcurrent
occurs again.(2) Fuse blown due to repeated current on/off
The illustration shows the state of a fuse blown due to
repeated current on/off. Normally, this type of problem
occurs after fairly long period of use and hence is less
frequent than the above type. In this case, you may simplyreplace with a new fuse of the same capacity.
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Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Power Window Circuit221OPERATION
lTurn on the ignition switch, and the transistor Tr will be turned on by the timer circuit. This will turn
on the power window relay allowing the power window to be opened and closed.
lTurn the ignition switch from on to off, and the timer circuit will be activated to keep transistor Tr
on for 30 seconds allowing the power window to be opened and closed.
Moreover, if the front door is opened, the timer circuit will stop to turn off the transistor Tr. This
will prevent the window from being opened and closed.
TROUBLESHOOTING HINTS
’
PhenomenonInspection method
All door windows cannot be opened or closed.
eCheck fusible link No. 9.
0 Check the power-window relay.
lCheck the power-window main switch.
One of the door windowsNeither of the power- l
Check the power-window main switch.cannot be opened or
window switches (main l
closed.
Check the power-window motor for the power window that
or sub) operatesdoes not operate.Either the power-win- lCheck the power-window switch for the power window
dow main switch or subthat does not operate.
switch does not oper-ate.
The one-touch down switch function only does notlReplace the power-window main switch.
operate.
The power windows do not operate when the ignition
lCheck the ignition switch input signal. (Refer to GROUP
switch is at the “ON” position.
42-Troubleshooting.)
0Check the ignition switch. (Refer to GROUP 54-Ignition
Switch.)
lCheckthepowerwindow relay. (RefertoGROUP42-Power
Window)The power windows can be opened and closed l
Check the front door switch input signal. (Refer to GROUP
immediately after ignition switch is switched “OFF”,42-Troubleshooting.)
but the power window operation does not stop if al
front door is opened within 30 seconds.
Check the front door switch. (Refer to GROUP 42-DoorAssembly.)
The opening and closing operations of the power l
Check the power window relay. (Refer to GROUP 42-Power
windows are possible after the timer operation timeWindow.)
has elapsed when the ignition switch is set to the
“OFF” position.
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Downloaded from www.Manualslib.com manuals search engine 238CIRCUIT .DIAGRAMS - Central Door Locking Circuit
l
The indicator does not blink after pressing thetransmission switch of the transmitter.
1) Check or replace the battery. (Refer to
GROUP
42-Keyless Entry System.)
2) Replace the transmitter.
l Transmitted wave is being sent from thel
R.H. and L.H. doors can be locked and unlocked
by the transmitter but the dome light and footlight do not blink or come on. (Interlocked
lighting of the dome light and foot light by means
of the dome light switch or door opening and
closing is normal).
transmitter (indicator is blinking), but the system
does not operate.1) Check the cryptographic code registering
method. (Refer to GROUP
42-Keyless
Entry System.)
2)Check the keyless entry control unit terminalvoltage. (Refer to GROUP
42-Trouble-
shooting.)3) Check the coaxial cable of antenna and
the ground wire for connection.
l Only R.H. or L.H. door can be locked or
unlocked.
1)Check the door lock power relay 1 (for front
passenger’s door) or door lock power relay2 (for driver’s door). (Refer to GROUP
42-Central Door Locking System.)
2)Check the keyless entry control unit terminalvoltage. (Refer to GROUP
42-Trouble-
shooting.)
1)Check the keyless entry control unit terminal
voltage (Refer to GROUP
42-Troubleshoot-
ing.)2) Check the harness.
NOTE
l :Perform this check when replacement of the
transmitter and/or
keyless entry control unit or
faulty storage of cryptographic code has been
made.
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging System
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ROTOR
(1) Check field coil for continuity. Check to ensure that there
is continuity between slip rings.If resistance is extremely small, it means that there is
a short. If there is no continuity or if there is short circuit,
replace rotor assembly.
Resistance value : Approx. 3-5 Q
(2) Check field coil for grounding. Check to ensure that thereis no continuity between slip ring and core. If there is
continuity, replace rotor assembly.
STATOR
(1) Make continuity test on stator coil. Check to ensure that
there is continuity between coil leads.
If there is no continuity, replace
stator assembly.
(2) Check coil for grounding. Check to ensure that there is
no continuity between coil and core. If there is continuity,
replace stator assembly.
RECTIFIERS
(1) Positive Rectifier Test
Check for continuity between positive rectifier and stator
coil lead connection terminal with a circuit tester. If there
is continuity in both directions, diode is shorted. Replace
rectifier assembly.
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging System16-17
Limit line
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,Soldered
27EL0014
(2) Negative Rectifier Test
Check for continuity between negative rectifier and stator
coil lead connection terminal. If there is continuity in both
directions, diode is shorted, and rectifier assembly must
be replaced.
(3) Diode Trio Test
Check three diodes for continuity by connecting an amme-
ter to both ends of each diode. If there is no continuity
in both directions, diode is faulty and
heatsink assembly
must be replaced.
BRUSH REPLACEMENT
(1) Replace brush by the following procedures if it has been
worn to limit line.
(2) Unsolder pigtail and remove old brush and spring.
(3) Install brush spring and new brush in brush holder.(4) Insert the brush to where there is a space 2 to 3 mm
(.079 to .118 in.) between the limit line and the end of
the brush holder.
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Downloaded from www.Manualslib.com manuals search engine 16-18ENGINE ELECTRICAL - Charging System
Soldered
Limit line
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(5) Solder pigtail to brush holder as shown in the illustration.
BRUSH REPLACEMENT
(1) Replace brush by the following procedures if it has beenworn to limit line.
(2) Unsolder pigtail and remove old brush and spring.
(3) When installing a new brush, push the brush in the brushholder as shown in the illustration, and solder the lead
wire.
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Downloaded from www.Manualslib.com manuals search engine 16-24ENGINE ELECTRICAL - Starting System
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0
5
Startermotor
Carbon-pile rheostat
-I-Battery
i12v I
Voltmeter7-II27ELOO22(5) If pinion gap is out of specification, adjust by adding or
removing gaskets between magnetic switch and front
bracket.
MAGNETIC SWITCH PULL-IN TEST(1) Disconnect field coil wire from M-terminal of magnetic
switch.
(2)
Connect a 12 V battery between S-terminal and M-terminal.
Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.
(3) If pinion moves out, then pull-in coil is good. If it doesn’t,
replace magnetic switch.
MAGNETIC SWITCH HOLD-IN TEST(1) Disconnect field coil wire from M-terminal of magnetic
switch.(2) Connect a 12 V battery between S-terminal and body.
Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.(3) Pull out the pinion by hand until it comes into contact
with the pinion stopper.
(4)If pinion remains out, everything is in order. If pinion moves
in, hold-in circuit is open. Replace magnetic switch.
FREE RUNNING TEST
(1) Place starter motor in a vise equipped with soft jaws andconnect a fully-charged
12-volt battery to starter motor
as follows:
(2) Connect a test ammeter (loo-ampere scale) and carbon
pile rheostat in series with battery positive post and starter
motor terminal.
(3) Connect a voltmeter (15volt scale) across starter motor.
(4) Rotate carbon pile to full-resistance position.
(5)Connect battery cable from battery negative post to starter
motor body.(6) Adjust rheostat until the battery voltage shown by the
voltmeter is 11 V.
(7) Confirm that the maximum amperage is within the specifi-
cations and that the starter motor turns smoothly and freely.
Current: Max. 90 Amps
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-25
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Field coil wire27EL0021216Fo264
00002526
MAGNETIC SWITCH RETURN TEST(1) Disconnect field coil wire from M-terminal of magnetic
switch.(2) Connect a 12 V battery between M-terminal and body.
Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.(3) Pull pinion out and release. If pinion quickly returns to
its original position, everything is in order. If it doesn’t,
replace magnetic switch.
Caution
When pulling out the pinion, be careful not to have
your finger pinched.
STARTER RELAY(1) Remove the starter relay from the relay box.
(2)Connect battery to terminal 2 and check continuity between
terminals with terminal 4 grounded.
Power is supplied3-4 terminals
3-5 terminalsNo continuity
Continuity
/ 3-4 terminals / Continuity 1
Power is not
supplied3-5 terminals
l-2 terminalsNo continuity
Continuity
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-29
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UndercutI
(2) Check the outer diameter of the commutator.
Standard value: 29.4 mm (1.158 in.)
Limit: 28.4 mm (1.118 in.)(3) Check the depth of the undercut between segments.
Standard value: 0.5 mm (.020 in.)
BRUSH HOLDER
Check for continuity between brush holder plate and brush
holder.
The normal condition is non-continuity.
OVERRUNNING CLUTCH
1.While holding clutch housing, rotate the pinion. Drive pinionshould rotate smoothly in one direction, but should not
rotate in opposite direction. If clutch does not function
properly, replace overrunning clutch assembly.
2.Inspect pinion for wear or burrs. If pinion is worn or burred,
replace overrunning clutch assembly. If pinion is damaged,also inspect ring gear for wear or burrs.
FRONT AND REAR BRACKET BUSHING
Inspect bushing for wear or burrs. If bushing is worn or burred,
replace front bracket assembly or rear bracket assembly.
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