front MITSUBISHI 3000GT 1994 2.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Tension-reducer TvDe Seat Belt Circuit
COMPONENT LOCATION
00002663F19FO134
Note:* indicates that this componentis used on the right side as well.
It3Y16FO354
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lock
D&a linkconnectdrT Ii lJ4
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Front seafbelt solenoid(inside the retractor)Z16FO465
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Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Active Aero Circuit429
J/B
(MULTI-PURPOSEFUSE@1
v
LINK 0FRONT VENTURI SKIRT (A-57)
IFUSIBL
2G-1
(C-31):$ ------- --_
2R-B2G-I
51
------------ --------__r,I/IIIIIIIIIIIIIII
LGNOv-------- --------.
(F-28) 54------_57
COMBINATION
METER
UP
1
B-R
1
IB-R
11.------.
DOWN
4
R
4-------
R
a.------. 6
2B-I
13
28-I
56
------
5
L-G
5
IL-G
52
(Y-B)
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53
Y-L
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iY-L
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.------12----------------------------------------~
I
60ACTIVE AERO
CONTROL UNIT
2R-k2R-L
0.85B(F-34)-------3
2R-WI2R-L
7
BR-R
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r-*II I
2B
1
iLANT-------
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IOFF
2B
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ON
REAR SPOILER (~-04)
HR15h430AB
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Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Active Aero Circuit431
FUSIB E
LINK 6b
J/B
i
@
10A
\,----(c-70)‘1 “2.
RR-Y(F)R-I
,\ 1,.2
IOD ORSTORAGE
CONNECTOR
(F)R-Br
'HEADLIGHT.FOG LIGHT'TAILLIGHTsPARKING,SIDE MARKER LIGHTtjW&ICENSE PLATE
J/B
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BUZZERIS REMOVEDDOME LIGHT.FOOT LIGHT ANDB-L
IGNITION KEYB-LCYLINDER10ILLUMINATIONLIGHT
.STARTINGB-L10jf#Pf~~ DOOR7r--- ----------------------_-
(Y-B
(Y-B
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59
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102
20
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I.ELECTRONIC
CONTROLNICSUSPENSION
W-R
Y-W
Y-W
MFI SYSTEM
2BBBR-B
451AA*
nDATA LINK CONNECTOR(F>Y
n
(c-79)
SPEED SENSOR
(A-11X)0(c-58) (c-68) 0773 OFRONT SIDE (c-81)(c-83)
(D-42)
(F-27)
HR15M31AB
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Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Active Aero Circuit433COMPONENT LOCATION
L/NameSymbolNameSymbol
IActive aero control unitEData link connector (from 1994 models)BI
i
Active aero front venturi skirt
Active aero rear spoiler
CData link connector (up to 1993 models)
D--r-l
El9F0134
‘\{\ j \ \is/y
front venturi skirt218FO24:
-I
7
218FO23300002694

-\Y16Fo4!
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging System16-13DISASSEMBLY AND REASSEMBLY
i(Up to 1995 models)23I
LDisassembly steps
4A,1. Generator pulley.A+ 2. Rotor assembly3.Rear bearing4.Bearing retainer5.Front bearing6.Front bracket4B,7.Stator8. Insulator
9. Plate
10. Reaulator and brush holder
11.
Slinlger12. Rectifier13. Brush14. Brush spring
15. Rear bracket
4B,27EL0104
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Downloaded from www.Manualslib.com manuals search engine 16-14ENGINE ELECTRICAL - Charging System
(From 1996 models)
Disassembly steps
+A,,A+ :: ~%? assembly3.Rear bearing4.Bearing retainer5.Front bearing6.Front bracket
45,7.Stator assembly
13
TEN0906
8. Plate9. Regulator and brush holder
10. Brush
11. Slinger
12. Rectifier assembly
13. Rear bracket
IDISASSEMBLY SERVICE POINT
dAbGENERATOR PULLEY REMOVAL
(1) Remove the bolts.
(2) Insert plain screwdriver between front bracket and
stator core and pry downward.
Caution
Do not insert screwdriver too deep, as there is
danger of damage to
stator coil.
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging System16-15
WireZ6EN087!(3) Clamp the rotor in a vise with soft jaws.
(4) After removing the nut, remove the pulley and front
bracket from the rotor.
AB,STATOR / REGULATOR AND BRUSH HOLDER
REMOVAL
(1) When removing the stator, unsolder stator lead wirefrom the main diode of the rectifier.
(2) When removing the brush holder, unsolder it from
the rectifier.
Caution
(1) When soldering or unsoldering, be careful to
make sure that heat of soldering iron is not
transmitted to diodes for a long period. Finish
soldering or unsoldering in as short a time
as possible.
(2) Be careful that no undue force is exerted to
leads of diodes.REASSEMBLY SERVICE POINT
FAdROTOR ASSEMBLY INSTALLATION
Before rotor is attached to rear bracket, insert wire through
small hole made in rear bracket to lift brush. After rotor
has been installed, remove the wire.
3
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I

Downloaded from www.Manualslib.com manuals search engine 16-24ENGINE ELECTRICAL - Starting System
ZlEL11327ELOOlQ
0
5
Startermotor
Carbon-pile rheostat
-I-Battery
i12v I
Voltmeter7-II27ELOO22(5) If pinion gap is out of specification, adjust by adding or
removing gaskets between magnetic switch and front
bracket.
MAGNETIC SWITCH PULL-IN TEST(1) Disconnect field coil wire from M-terminal of magnetic
switch.
(2)
Connect a 12 V battery between S-terminal and M-terminal.
Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.
(3) If pinion moves out, then pull-in coil is good. If it doesn’t,
replace magnetic switch.
MAGNETIC SWITCH HOLD-IN TEST(1) Disconnect field coil wire from M-terminal of magnetic
switch.(2) Connect a 12 V battery between S-terminal and body.
Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.(3) Pull out the pinion by hand until it comes into contact
with the pinion stopper.
(4)If pinion remains out, everything is in order. If pinion moves
in, hold-in circuit is open. Replace magnetic switch.
FREE RUNNING TEST
(1) Place starter motor in a vise equipped with soft jaws andconnect a fully-charged
12-volt battery to starter motor
as follows:
(2) Connect a test ammeter (loo-ampere scale) and carbon
pile rheostat in series with battery positive post and starter
motor terminal.
(3) Connect a voltmeter (15volt scale) across starter motor.
(4) Rotate carbon pile to full-resistance position.
(5)Connect battery cable from battery negative post to starter
motor body.(6) Adjust rheostat until the battery voltage shown by the
voltmeter is 11 V.
(7) Confirm that the maximum amperage is within the specifi-
cations and that the starter motor turns smoothly and freely.
Current: Max. 90 Amps
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Downloaded from www.Manualslib.com manuals search engine 16-26ENGINE ELECTRICAL - Starting System
DISASSEMBLY AND REASSEMBLY
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Disassembly steps
1.Screw;. f$gnntic switch
4:Screw5.Rear bracket6.Brush holder7.Brush8.Rear bearing
4Ab9.Armature;;. paF assembly
4A, .
12.Packing A13.Packing B14.Plate=I:. ;an$ary gear
+B, .A+ 17: Snap ring4B, .A+ 18. Stop ring19.Overrunning clutch20.Internal gear21. Planetary gear holder22.Front bracket
,
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-27

27EN0628
1'0
Disassembly steps
1.Screw2.Magnetic switch3.Screw4.Starter cover5.Rear bracket6.Brush holder7.Brush8.Bush4A,9.Armature;y. Fap assembly
4A, .
12.Packing A13.Packing B
14.Plate
15.Planetary gear16.Lever4B, .A4 17. Snap ring4B, .A4 18. Stop ring19.Overrunning clutch20.Internal gear21. Planetary gear holder22.Front bracketDISASSEMBLY SERVICE POINTS
+A,ARMATURE / BALL REMOVAL
Caution
When removing the armature, be careful not to lose
the ball (which is used as a bearing) in the armature
end.
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